Optimal Design of Multichamber Mufflers Hybridized With Perforated Intruding Inlets and Resonating Tubes Using Simulated Annealing

2010 ◽  
Vol 132 (5) ◽  
Author(s):  
Min-Chie Chiu

Recently, research on new techniques for single-chamber mufflers equipped with perforated resonating tubes has been addressed. However, the acoustical performance of mufflers having a narrow-band sound transmission loss (STL) is insufficient in reducing a broadband venting noise. To improve the acoustical efficiency, a hybrid muffler with chambers composed of perforated intruding inlets is presented. Here, we will not only analyze the STL of three kinds of mufflers (A: a one-chamber muffler hybridized with a perforated resonating tube; B: a two-chamber muffler hybridized with a perforated intruding tube and a resonating tube; and C: a three-chamber muffler hybridized with two perforated intruding tubes and a resonating tube), but also optimize the best design shape within a space-constrained situation. In this paper, both the numerical decoupling technique and simulated annealing (SA) for solving the coupled acoustical problem of perforated tubes are used. A numerical case for eliminating a broadband air compressor noise is also introduced. To verify the reliability of SA optimization, optimal noise abatements for the pure tones (400 Hz and 800 Hz) are exemplified. Before the SA operation can be carried out, the accuracy of the mathematical model is checked using the experimental data. Results indicate that the maximal STL is precisely located at the desired target tones. The optimal result of case studies for eliminating broadband noise also reveals that the overall noise reduction with respect to the mufflers can be reduced from 131.6 dB(A) to 102.1 dB(A), 89.5 dB(A), and 82.1 dB(A). As can be seen, the acoustical performance will increase when the diameters (at the inlet tubes as well as perforated holes) decrease. Moreover, it is obvious that the acoustical performance will be improved when the chambers equipped with perforated intruding inlets are increased. Consequently, a successful approach used for the optimal design of the multichamber mufflers equipped with perforated intruding tubes and a resonating tube within a space-constrained condition has been demonstrated.

2015 ◽  
Vol 40 (3) ◽  
pp. 311-319 ◽  
Author(s):  
Min-Chie Chiu ◽  
Ying-Chun Chang ◽  
Ho-Chih Cheng ◽  
Wei-Ting Tai

Abstract There has been considerable research done on multi-chamber mufflers used in the elimination of industrial venting noise. However, most research has been restricted to lower frequencies using the plane wave theory. This has led to underestimating acoustical performances at higher frequencies. Additionally, because of the space-constrained problem in most plants, the need for optimization of a compact muffler seems obvious. Therefore, a muffler composed of multiple rectangular fin-shaped chambers is proposed. Based on the eigenfunction theory, a four-pole matrix used to evaluate the acoustic performance of mufflers will be deduced. A numerical case for eliminating pure tones using a three-fin-chamber muffler will also be examined. To delineate the best acoustical performance of a space-constrained muffler, a numerical assessment using the Differential Evolution (DE) method is adopted. Before the DE operation for pure tone elimination can be carried out, the accuracy of the mathematical model must be checked using experimental data. The results reveal that the broadband noise has been efficiently reduced using the three-fin-chamber muffler. Consequently, a successful approach in eliminating a pure tone using optimally shaped three-fin-chamber mufflers and a differential evolution method within a constrained space has been demonstrated.


Author(s):  
Min-Chie Chiu

Because of the necessity of maintenance and operation in industries in which the equipment layout is occasionally tight, the space for a muffler is constrained. An interest in maximizing the acoustical performance of mufflers within a limited space is of paramount importance. As mufflers hybridized with reverse-flow ducts may visibly increase acoustical performance, the main purpose of this paper is to numerically analyze and maximize their acoustical performance within a limited space. In this paper, a four-pole system matrix for evaluating the acoustic performance —sound transmission loss (STL)— is derived by using a decoupled numerical method. Moreover, simulated annealing (SA), a robust scheme used to search for the global optimum by imitating the metal annealing process, has been used during the optimization process. Before dealing with a broadband noise, the STL’s maximization with respect to a one-tone noise (300 Hz) is introduced for a reliability check on the SA method. Moreover, an accuracy check of the mathematical model is performed. Results reveal that the STL of a muffler with reverse-flow perforated ducts can be maximized at the desired frequency for pure tone elimination; moreover, the noise reduction for a broadband noise can reach 97.5 dB. Consequently, the approach used for the optimal design of the mufflers is simple and effective.


2011 ◽  
Vol 27 (3) ◽  
pp. 321-335 ◽  
Author(s):  
Y.-C. Chang ◽  
M.-C. Chiu

ABSTRACTResearch on new techniques of side-inlet/outlet mufflers equipped with internal non-perforated intruding tubes has been discussed in recent literature; however, the research work of multi-chamber sideinlet/outlet mufflers in conjunction with cross-flow tubes and open-ended perforated intruding tubes which may efficiently increase the acoustical performance is rare. Therefore, the main purpose of this paper is not only to analyze the sound transmission loss (STL) of three kinds of side-inlet/outlet mufflers (a three-chamber muffler with cross-flow tubes, a five-chamber muffler with cross-flow tubes and a nonperforated tube, and a five-chamber muffler with cross-flow tubes and a perforated tube) but also to optimize their best design shape within a limited space.In this paper, both the generalized decoupling technique and plane wave theory in solving the coupled acoustical problem are used. A four-pole system matrix in evaluating the acoustic performance is also deduced in conjunction with a simulated algorithm (SA). A numerical case in finding the optimal STL of mufflers, which is constrained within a basement with a side-inlet/outlet, at targeted tones has been introduced. Before the optimization is carried out, an accuracy check of the mathematical model is performed. Results reveal that the maximal STL is precisely located at the desired target tone. Moreover, it has been seen that mufflers with more chambers will increase the acoustic performance for both pure tone and broadband noise. Additionally, the acoustical performance of mufflers conjugated with perforated intruding tubes is superior to those equipped with non-perforated tubes.Consequently, the approach used for seeking the optimal design of the STL proposed in this study is indeed easy and quite effective.


Author(s):  
Min-Chie Chiu

Research on new techniques of single-chamber plug-inlet mufflers has been addressed. However, research work on shape optimization of multi-chamber plug-inlet mufflers along with work on the maximal back pressure has been neglected. Therefore, a numerical case for eliminating a broadband steam blow-off noise using multi-chamber plug-inlet mufflers in conjunction with genetic algorithm (GA) as well as numerical decoupling technique under space-constrained pressure drop is introduced in this paper. To verify the liability of GA optimization, optimal noise abatements for various pure tones on a one-chamber plug-inlet muffler are exemplified. Also, the accuracy of the mathematical model has to be checked by experimental data. Results indicate that the maximal sound transmission losses are precisely located at the desired target tones. Consequently, both the pressure drop and the acoustical performance will be increased when the diameters (at inlet tubes and perforated holes), the perforated ratio, and the length of perforated tube decrease.


2011 ◽  
Vol 27 (4) ◽  
pp. 533-544 ◽  
Author(s):  
M.-C. Chiu ◽  
Y.-C. Chang

ABSTRACTResearch on new techniques of multi-chamber mufflers equipped with a side inlet and internal nonperforated intruding tubes has been discussed in recent literature; however, the research work of multichamber mufflers in conjunction with side inlet and open-ended perforated intruding tubes which may efficiently increase the acoustical performance has been neglected. Therefore, the main purpose of this paper is to optimize the best design shape of multi-chamber side mufflers with open-ended perforated intruding tubes within a limited space.In this paper, the four-pole system matrix in evaluating the acoustic performance is also deduced in conjunction with a simulated algorithm (SA). Results reveal that the maximum sound transmission loss (STL) is precisely located at the desired target tone. In addition, the acoustical performance of mufflers conjugated with perforated intruding tubes is superior to those equipped with non-perforated tubes. Additionally, the noise reduction ability for a three-chamber side muffler with a non-perforated intruding tube and a two-chamber side muffler with perforated intruding tubes are equivalent. Moreover, mufflers with more chambers will increase the acoustic performance for both pure tone and broadband noise.


2017 ◽  
Vol 36 (1) ◽  
pp. 3-26 ◽  
Author(s):  
Min-Chie Chiu

Enormous effort has been applied to research on mufflers hybridized with a single perforated plug tube; nonetheless, mufflers conjugated with multiple parallel perforated plug tubes that disperse venting fluid and reduce secondary noise have been overlooked. To this end, an analysis of the sound transmission loss of two-chamber mufflers with multiple parallel perforated plug tubes that are optimally designed to perform within a limited space will be presented. Here, using a decoupled numerical method, a four-pole system matrix for evaluating acoustic performance (sound transmission loss) is derived. During the optimization process, a simulated annealing method, which is a robust scheme utilized to search for the global optimum by imitating a physical annealing process, is used. Prior to dealing with a broadband noise, the sound transmission loss’s maximization relative to a one-tone noise (200 Hz) is produced to check the simulated annealing method’s reliability. The mathematical model is also confirmed for accuracy. To understand the acoustical effects brought about by the various tubes (perforated tubes, internally extended non-perforated tubes, and non-perforated tubes), mufflers with internally extended non-perforated tubes and non-perforated tubes have been evaluated. The optimization of three kinds of two-chamber mufflers hybridized with one, two, and four perforated plug tubes have also been compared. The results are revealing: the acoustical performance of mufflers conjugated with more perforated plug tubes decreases as a result of the decrement of the acoustical function for acoustical elements (II) and (III). Accordingly, in order to design a better muffler, an advanced presetting of the maximum (allowable) flowing velocity is necessary before an appropriate number of perforated plug tubes can be chosen for the optimization process.


2010 ◽  
Vol 148-149 ◽  
pp. 1057-1061 ◽  
Author(s):  
Ruo Ping Wang ◽  
Guo Dong Zhang ◽  
Xiang Gao ◽  
Chang Gao Xia

The mathematical model of probabilistic optimization is established for diaphragm spring. The process and the method of design with an example are presented. The result shows the model and the method of design are feasible, and perfect optimal result is attained. Vehicle has mass production and its conditions of use are changeable, which determine design parameters and operating parameters of its parts have complex randomness. Diaphragm spring clutch is now widely used by many kinds of vehicles. Research of diaphragm spring parameters’ probabilistic and statistics model and the study of its optimal design have great significance for the design, R & D, manufacturing and use of automotive products and parts. Studies in the references[1,2,3] have shown that the root cause of diaphragm spring’s fatigue fracture is the original crackles near the concave inner edge point, so there is a need to do probabilistic optimal design for diaphragm spring’s structural parameters to improve the fatigue life.


Author(s):  
A. Sarhadi ◽  
M. Tahani ◽  
F. Kolahan ◽  
M. Sarhadi

Multi-objective optimal design of sandwich composite laminates consisting of high stiffness and expensive surface layers and low-stiffness and inexpensive core layer is addressed in this paper. The object is to determine ply angles and number of surface layers and core thickness in such way that natural frequency is maximized with minimal material cost and weight. A simulated annealing algorithm with finite element method is used for simultaneous cost and weight minimization and frequency maximization. The proposed procedure is applied to Graphite-Epoxy/Glass-Epoxy and Graphite-epoxy/Aluminum sandwich laminates and results are obtained for various boundary conditions and aspect ratios. Results show that this technique is useful in designing of effective, competitive and light composite structures.


2013 ◽  
Vol 572 ◽  
pp. 551-554
Author(s):  
Wen Zhong Tang ◽  
Cheng Wei Fei ◽  
Guang Chen Bai

For the probabilistic design of high-pressure turbine (HPT) blade-tip radial running clearance (BTRRC), a distributed collaborative response surface method (DCRSM) was proposed, and the mathematical model of DCRSM was established. From the BTRRC probabilistic design based on DCRSM, the static clearance δ=1.865 mm is demonstrated to be optimal for the BTRRC design considering aeroengine reliability and efficiency. Meanwhile, DCRSM is proved to be of high accuracy and efficiency in the BTRRC probabilistic design. The present study offers an effective way for HPT BTRRC dynamic probabilistic design and provides also a promising method for the further probabilistic optimal design of complex mechanical system.


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