A Direct Method on the Evaluation of Ratchet Limit

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Haofeng Chen ◽  
Alan R. S. Ponter

This paper describes a new linear matching method (LMM) technique for the direct evaluation of the ratchet limit of a structure subjected to a general cyclic load condition, which can be decomposed into cyclic and constant components. The cyclic load history considered in this paper contains multiload extremes to include most complicated practical applications. The numerical procedure uses the LMM state-of-the-art numerical technique to obtain a stable cyclic state of component, followed by a LMM shakedown analysis, to calculate the maximum constant load, i.e., the ratchet limit, which indicates the load carrying capacity of the structure subjected to a cyclic load condition to withstand an additional constant load. This approach is particularly useful in conjunction with the evaluation of the stable cyclic response, which produces the cyclic stresses, residual stresses, and plastic strain ranges for the low cycle fatigue assessment. A benchmark example of a holed plate under the combined action of cyclic thermal load and constant mechanical load is presented to verify the applicability of the new ratchet limit method through a comparison with published results by a simplified method assuming a cyclic load with two extremes. To demonstrate the efficiency and effectiveness of the method for a complicated cyclic load condition with multiload extremes, a composite thick cylinder with a radial opening subjected to cyclic thermal loads and a constant internal pressure is analyzed using the proposed ratchet limit method. Further verification by the ABAQUS step-by-step inelastic analysis demonstrates that the proposed new method provides a general-purpose technique for the evaluation of the ratchet limit and has both the advantages of programming methods and the capacity to be implemented easily within a commercial finite element code Abaqus.

Author(s):  
Michael Lytwyn ◽  
Haofeng Chen ◽  
Michael Martin

This paper introduces a new approach based upon the Linear Matching Method in order to obtain the ratchet limit of structures subjected to an arbitrary thermo-mechanical load history. This method varies from the traditional Linear Matching Method ratchet analysis, where the cyclic load history is decomposed into cyclic and constant components, instead calculating the ratchet limit with respect to a proportional cyclic load variation, as opposed to an additional constant load. The shakedown and limit load boundaries are initially obtained for the given structure, followed by the utilisation of a bisection procedure in order to calculate an approximate ratchet boundary based upon a predefined magnitude of ratchet strain per cycle. The method also yields the total and plastic strain ranges based upon perfect plasticity, for low-cycle fatigue post-processing considerations. The effects of analysing the ratcheting mechanism of structures undergoing a cyclic primary load that varies proportionally with a cyclic secondary load can be seen to lead to modified and less conservative ratchet boundaries compared to the traditional Bree solution in which the thermal ratcheting requirement (NB-3222.5) of ASME III is based upon. This paper introduces the theory, numerical implementation and verification of the proposed method via a series of example problems.


2014 ◽  
Vol 136 (6) ◽  
Author(s):  
Haofeng Chen ◽  
Weihang Chen ◽  
James Ure

This paper describes a new extension of the linear matching method (LMM) for the direct evaluation of cyclic behavior with creep effects of structures subjected to a general load condition in the steady cyclic state, with the new implementation of the cyclic hardening model and time hardening creep constitutive model. A benchmark example of a Bree cylinder and a more complicated three-dimensional (3D) plate with a center hole subjected to cyclic thermal load and constant mechanical load are analyzed to verify the applicability of the new LMM to deal with the creep fatigue damage. For both examples, the stabilized cyclic responses for different loading conditions and dwell time periods are obtained and validated. The effects of creep behavior on the cyclic responses are investigated. The new LMM procedure provides a general purpose technique, which is able to generate both the closed and nonclosed hysteresis loops depending upon the applied load condition, providing details of creep strain and plastic strain range for creep and fatigue damage assessments with creep fatigue interaction.


Author(s):  
Haofeng Chen ◽  
Weihang Chen ◽  
James Ure

This paper describes a new Linear Matching Method (LMM) technique for the direct evaluation of cyclic behaviour with creep effects of structures subjected to a general load condition in the steady cyclic state. The creep strain and plastic strain range for use in creep damage and fatigue assessments, respectively, are obtained. A benchmark example of a Bree cylinder subjected to cyclic thermal load and constant mechanical load is analysed to verify the applicability of the new LMM to deal with the creep fatigue damage. The cyclic responses for different loading conditions and dwell time periods within the Bree boundary are obtained. To demonstrate the efficiency and effectiveness of the method for more complex structures, a 3D holed plate subjected to cyclic thermal loads and constant axial tension is analysed. The results of both examples show that with the presence of creep the cyclic responses change significantly. The new LMM procedure provides a general purpose technique for the evaluation of cyclic behaviour, the plastic strain range and creep strain for the creep fatigue damage assessment with creep fatigue interaction.


The creep rupture of circumferentially notched, circular tension bars which are subjected to constant load for long periods at constant temperature is studied both experimentally and by using a time-iterative numerical procedure which describes the formation and growth of creep damage as a field quantity. The procedure models the development of failed or cracked regions of material due to the growth and linkage of grain boundary defects. Close agreement is shown between experimental and theoretical values of the representative rupture stress, of the zones of creep damage and of the development of cracks for circular (Bridgman, Studies in large plastic flow and fracture , New York: McGraw-Hill (1952)) and British Standard notched specimens (B.S. no. 3500 (1969)). The minimum section of the circular notch is shown to be subjected to relatively uniform states of multi-axial stress and damage while the B.S. notch is shown to be subjected to non-uniform stress and damage fields in which single cracks grow through relatively undamaged material. The latter situation is shown to be analogous to the growth of a discrete crack in a lightly damaged continuum. The continuum damage mechanics theory presented here is shown to be capable of accurately predicting these extreme types of behaviour.


Author(s):  
Takeshi Muneta ◽  
Shunich Murakami ◽  
Youichi Ezura ◽  
Shintaro Asahina ◽  
Kazuo Takakuda ◽  
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1979 ◽  
Vol 101 (4) ◽  
pp. 321-327
Author(s):  
C. C. Schultz ◽  
H. M. Zien

The results of inelastic finite element analyses of several uniaxial specimens used for low-cycle fatigue and cyclic plasticity testing are presented. The test specimens studied include both hourglass and uniform gage-type geometries. These results indicate that normally used hourglass specimens may significantly underestimate the strain for a given stress. Uniform gage specimens with commonly used length-to-diameter ratios are shown to provide adequate stress-strain data. Two extensively strain-gaged uniform gage specimens were tested to provide data to confirm the acceptability of the inelastic analysis methods.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Li-Ming Chu ◽  
Jaw-Ren Lin ◽  
Wang-Long Li ◽  
Yuh-Ping Chang

The pure squeeze magneto-elastohydrodynamic lubrication (MEHL) motion of circular contacts with an electrically conducting fluid in the presence of a transverse magnetic field is explored under constant load condition. The differences between classical elastohydrodynamic lubrication and MEHL are discussed. The results reveal that the effect of an externally applied magnetic field is equivalent to enhancing effective lubricant viscosity. Therefore, as the Hartmann number increases, the enhancing effect becomes more obvious. Furthermore, the transient pressure profiles, film shapes, normal squeeze velocities, and effective viscosity during the pure squeeze process under various operating conditions are discussed.


2010 ◽  
Vol 132 (2) ◽  
Author(s):  
Muhammad Tanveer ◽  
Anand V. Singh

A numerical approach is presented for linear and geometrically nonlinear forced vibrations of laminated composite plates with piezoelectric materials. The displacement fields are defined generally by high degree polynomials and the convergence of the results is achieved by increasing the degrees of polynomials. The nonlinearity is retained with the in-plane strain components only and the transverse shear strains are kept linear. The electric potential is approximated layerwise along the thickness direction of the piezoelectric layers. In-plane electric fields at the top and bottom surfaces of each piezoelectric sublayer are defined by the same shape functions as those used for displacement fields. The equation of motion is obtained by the Hamilton’s principle and solved by the Newmark’s method along with the Newton–Raphson iterative technique. Numerical procedure presented herein is validated by successfully comparing the present results with the data published in the literature. Additional numerical examples are presented for forced vibration of piezoelectric sandwich simply supported plates with either a homogeneous material or laminated composite as core. Both linear and nonlinear responses are examined for mechanical load only, electrical load only, and the combined mechanical and electrical loads. Displacement time histories with uniformly distributed load on the plate surface, electric volts applied on the top and bottom surfaces of the piezoelectric plates, and mechanical and electrical loads applied together are presented in this paper. The nonlinearity due to large deformations is seen to produce stiffening effects, which reduces the amplitude of vibrations and increases the frequency. On the contrary, antisymmetric electric loading on the nonlinear response of piezoelectric sandwich plates shows increased amplitude of vibrations.


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