Film Cooling Effect of Rotor-Stator Purge Flow on Endwall Heat/Mass Transfer

2011 ◽  
Vol 134 (4) ◽  
Author(s):  
M. Papa ◽  
V. Srinivasan ◽  
R. J. Goldstein

Mass transfer measurements on the endwall and blade suction surfaces are performed in a five-blade linear cascade with a high-performance rotor blade profile. The effects of purge flow from the wheelspace cavity entering the hot gas path are simulated by injecting naphthalene-free and naphthalene-saturated air through a slot upstream of the blade row at 45 deg to the endwall, for a Reynolds number of 6×105 based on blade true chord and cascade exit velocity, and blowing ratios of 0.5, 1, and 1.5. Oil-dot visualization indicates that with injection, a recirculation region is set up upstream of the leading edge, and the growth of the passage vortex is altered. The coolant exiting from the slot is drawn to the suction side of the blade and is pushed up along the suction surface of the blade by the secondary flow. For blowing ratios of 0.5 and 1.0, only a little coolant reaches the pressure side in the aft part of the passage. However, at a blowing ratio of 1.5, there is a dramatic change in the flow structure. Both the oil-dot visualization and the cooling effectiveness maps indicate that at this blowing ratio, the coolant exiting the slot has sufficient momentum to closely follow the blade profile and is not significantly entrained into the passage vortex. As a result, high cooling effectiveness values are obtained at the pressure side of the endwall, well into the midchord and aft portions of the blade passage.

Author(s):  
M. Papa ◽  
V. Srinivasan ◽  
R. J. Goldstein

Mass transfer measurements on the endwall and blade suction surfaces are performed in a five-blade linear cascade with a high-performance rotor blade profile. The effects of purge flow from the wheelspace cavity entering the hot gas path are simulated by injecting air through a slot upstream of the blade row at 45° to the endwall, for Reynolds number of 6×105 based on blade true chord and cascade exit velocity, and blowing ratios of 0.5, 1 and 1.5. Detailed maps of cooling effectiveness on the passage endwall and blade suction surface are generated for the cases of injection of naphthalene-free and naphthalene-saturated air. Oil-dot visualization indicates that with injection, a recirculation region is set up upstream of the leading edge, and the growth of the passage vortex is altered. The coolant exiting from the slot is drawn to the suction side of the blade and is pushed up along the suction surface of the blade by the secondary flow. For blowing ratios of 0.5 and 1.0, only a little coolant reaches the pressure side in the aft part of the passage. However, at a blowing ratio of 1.5, there is a dramatic change in the flow structure. Both the oil dot visualization and the cooling effectiveness maps indicate that at this blowing ratio, the coolant exiting the slot has sufficient momentum to closely follow the blade profile, and is not significantly entrained into the passage vortex. As a result, high cooling effectiveness values are obtained at the pressure side of the endwall, well into the mid-chord and aft portions of the blade passage.


1995 ◽  
Vol 117 (4) ◽  
pp. 657-665 ◽  
Author(s):  
R. J. Goldstein ◽  
H. P. Wang ◽  
M. Y. Jabbari

A naphthalene sublimation technique is used to investigate convective transport from a simulated turbine blade in a stationary linear cascade. In some of the tests undertaken, a trip wire is stretched along the span of the blade near the leading edge. The disturbance produced by tripping the boundary layers on the blade near the leading edge causes early boundary layer transition, creates high mass transfer rate on the pressure side and in the laminar flow region on the suction side, but lowers the transfer rate in the turbulent flow region on the suction side. Comparison is made with other heat and mass transfer studies in the two-dimensional region far from the endwall and good agreement is found. Near the endwall, flow visualization indicates a strong secondary flow pattern. The impact of vortices initiated near the endwall on the laminar–turbulent transition extends three-dimensional effects to about 0.8 chord lengths on the suction side and to about 0.2 chord lengths on the pressure side away from the endwall. The effect of the passage vortex and the new vortex induced by the passage vortex on mass transfer is clearly seen and can be traced along the suction surface of the blade. Close to the endwall the highest mass transfer rate on the suction surface is not found near the leading edge. It occurs at about 27 percent of the curvilinear distance from the stagnation line to the trailing edge where a strong main flow and the secondary passage flow from the pressure side of the adjacent blade interact. The influences of some small but very intense corner vortices and the passage vortex on mass transfer are also observed on both surfaces of the blade.


Author(s):  
R. J. Goldstein ◽  
H. P. Wang ◽  
M. Y. Jabbari

A naphthalene sublimation technique is used to investigate convective transport from a simulated turbine blade in a stationary linear cascade. In some of the tests undertaken a trip wire is stretched along the span of the blade near the leading edge. The disturbance produced by tripping the boundary layers on the blade near the leading edge causes early boundary layer transition, creates high mass transfer rate on the pressure side and in the laminar flow region on the suction side, but lowers the transfer rate in the turbulent flow region on the suction side. Comparison is made with other heat and mass transfer studies in the two dimensional region far from the endwall and good agreement is found. Near the endwall, flow visualization indicates a strong secondary flow pattern. The impact of vortices initiated near the endwall on the laminar-turbulent transition extends three dimensional effects to about 0.8 chord lengths on the suction side and to about 0.2 chord lengths on the pressure side away from the endwall. The effect of the passage vortex and the new vortex induced by the passage vortex on mass transfer is clearly seen and can be traced along the suction surface of the blade. Close to the endwall the highest mass transfer rate on the suction surface is not found near the leading edge. It occurs at about 27% of the curvilinear distance from the stagnation line to the trailing edge where a strong main flow and the secondary passage flow from the pressure side of the adjacent blade interact. The influences of some small but very intense corner vortices and the passage vortex on mass transfer are also observed on both surfaces of the blade.


2014 ◽  
Vol 521 ◽  
pp. 104-107
Author(s):  
Ling Zhang ◽  
Quan Heng Jin ◽  
Da Fei Guo

The Realizable k-ε turbulence model was performed to investigate the film cooling effectiveness with different blowing ratio 1,1.5,2 and different density ratio 1,1.5,2.The results show that, cooling effectiveness increases with the augment of blowing ratio. On the pressure side, cooling effectiveness increases with the augment of density ratio. On the suction side, with higher density ratio the leading edge cooling increases, the middle section reduces, and the trailing edge cooling effectiveness increases first decreases.


Author(s):  
Yi Lu ◽  
Yinyi Hong ◽  
Zhirong Lin ◽  
Xin Yuan

Detailed film cooling effectiveness distributions were experimentally obtained on a turbine vane platform within a linear cascade. Testing was done in a large scale five-vane cascade with low freestream Renolds number condition 634,000 based on the axial chord length and the exit velocity. The detailed film-cooling effectiveness distributions on the platform were obtained using pressure sensitive paint technique. Two film-cooling hole configurations, cylindrical and fan-shaped, were used to cool the vane surface with two rows on pressure side, two rows on suction side and three rows on leading edge. For cylindrical holes, the blowing ratio of the coolant through the discrete cooling holes on pressure side and suction side ranged from 0.3 to 1.5 (based on the inlet mainstream velocity) while the blowing ratio ranging from 0.15 to 1.5 on leading edge; for fan-shaped holes, the four blowing ratios were 0.5, 1.0, 1.5 and 2.0. Results showed that average film-cooling effectiveness decreased with increasing blowing rate for the cylindrical holes, while the fan-shaped passage showed increased film-cooling effectiveness with increasing blowing ratio, indicating the fan-shaped cooling holes helped to improve film-cooling effectiveness by reducing overall jet liftoff. Fan-shaped holes improved average film-cooling effectiveness by 93.2%, 287.6% and 489.6% on pressure side, −4.1%, 27.9% and 78.2% on suction side over cylindrical holes at the blowing ratio of 0.5, 1.0 and 1.5 respectively. Numerical results were used to analyze the details of the flow and heat transfer on the cooling area with two turbulence models. Results demonstrated that tendency of the film cooling effectiveness distribution of numerical calculation and experimental measurement was generally consistent at different blowing ratio.


Author(s):  
S. Han ◽  
R. J. Goldstein

The secondary flows, including passage and other vortices in a turbine cascade cause significant aerodynamic losses and thermal gradients. Leading-edge modification of the blade has drawn considerable attention as it has been shown to reduce the secondary flows. However, the heat transfer performance of a leading-edge modified blade has not been investigated thoroughly. Since a fillet at the leading edge blade is reported to reduce the aerodynamic loss significantly, the naphthalene sublimation technique with a fillet geometry is used to study local heat (mass) transfer performance in a simulated turbine cascade. The present paper compares Sherwood number distributions on an endwall with a simple blade and a similar blade having modified leading-edge by adding a fillet. With the modified blades, a horseshoe vortex is not observed and the passage vortex is delayed or not observed for different turbulence intensities. However, near the blade trailing edge the passage vortex has gained as much strength as with the simple blade for low turbulence intensity. Near the leading edge on the pressure and the suction surface, higher mass transfer regions are observed with the fillets. Apparently the corner vortices are intensified with the leading-edge modified blade.


2005 ◽  
Vol 128 (4) ◽  
pp. 798-813 ◽  
Author(s):  
S. Han ◽  
R. J. Goldstein

The secondary flows, including passage and other vortices in a turbine cascade, cause significant aerodynamic losses and thermal gradients. Leading edge modification of the blade has drawn considerable attention as it has been shown to reduce the secondary flows. However, the heat transfer performance of a leading edge modified blade has not been investigated thoroughly. Since a fillet at the leading edge blade is reported to reduce the aerodynamic loss significantly, the naphthalene sublimation technique with a fillet geometry is used to study local heat (mass) transfer performance in a simulated turbine cascade. The present paper compares Sherwood number distributions on an endwall with a simple blade and a similar blade having a modified leading edge by adding a fillet. With the modified blades, a horseshoe vortex is not observed and the passage vortex is delayed or not observed for different turbulence intensities. However, near the blade trailing edge the passage vortex has gained as much strength as with the simple blade for low turbulence intensity. Near the leading edge on the pressure and the suction surface, higher mass transfer regions are observed with the fillets. Apparently the corner vortices are intensified with the leading edge modified blade.


Author(s):  
Kevin Liu ◽  
Shang-Feng Yang ◽  
Je-Chin Han

A detailed parametric study of film-cooling effectiveness was carried out on a turbine blade platform. The platform was cooled by purge flow from a simulated stator–rotor seal combined with discrete hole film-cooling. The cylindrical holes and laidback fan-shaped holes were accessed in terms of film-cooling effectiveness. This paper focuses on the effect of coolant-to-mainstream density ratio on platform film-cooling (DR = 1 to 2). Other fundamental parameters were also examined in this study—a fixed purge flow of 0.5%, three discrete-hole film-cooling blowing ratios between 1.0 and 2.0, and two freestream turbulence intensities of 4.2% and 10.5%. Experiments were done in a five-blade linear cascade with inlet and exit Mach number of 0.27 and 0.44, respectively. Reynolds number of the mainstream flow was 750,000 and was based on the exit velocity and chord length of the blade. The measurement technique adopted was the conduction-free pressure sensitive paint (PSP) technique. Results indicated that with the same density ratio, shaped holes present higher film-cooling effectiveness and wider film coverage than the cylindrical holes, particularly at higher blowing ratios. The optimum blowing ratio of 1.5 exists for the cylindrical holes, whereas the effectiveness for the shaped holes increases with an increase of blowing ratio. Results also indicate that the platform film-cooling effectiveness increases with density ratio but decreases with turbulence intensity.


Author(s):  
Keyong Cheng ◽  
Xiulan Huai ◽  
Jun Cai ◽  
Zhixiong Guo

In the present study, numerical simulation is carried out for impingement/effusion cooling on the leading edge of a turbine blade similar to an experimental model tested previously. The k-ε turbulence model is used, and simulation parameters are set in accordance with the experimental conditions, including temperature ratio, blowing ratio, and Reynolds number of the main stream. The accuracy and reliability of the simulation is verified by the experimental data, and the influence of various factors on fluid flow and heat transfer is analyzed in detail. The results indicate that the blowing ratio is one critical factor which affects the cooling effectiveness. The greater the blowing ratio is, the higher the cooling effectiveness is. In addition, a staggered-holes arrangement is numerically studied and compared with a line-holes arrangement. The results show that the staggered-holes arrangement has a lower temperature on the outer surface of the leading edge and has improved the cooling effectiveness.


Author(s):  
Bo-lun Zhang ◽  
Li Zhang ◽  
Hui-ren Zhu ◽  
Jian-sheng Wei ◽  
Zhong-yi Fu

Film cooling performance of the double-wave trench was numerically studied to improve the film cooling characteristics. Double-wave trench was formed by changing the leading edge and trailing edge of transverse trench into cosine wave. The film cooling characteristics of transverse trench and double-wave trench were numerically studied using Reynolds Averaged Navier Stokes (RANS) simulations with realizable k-ε turbulence model and enhanced wall treatment. The film cooling effectiveness and heat transfer coefficient of double-wave trench at different trench width (W = 0.8D, 1.4D, 2.1D) conditions are investigated, and the distribution of temperature field and flow field were analyzed. The results show that double-wave trench effectively improves the film cooling effectiveness and the uniformity of jet at the downstream wall of the trench. The span-wise averaged film cooling effectiveness of the double-wave trench model increases 20–63% comparing with that of the transverse trench at high blowing ratio. The anti-counter-rotating vortices which can press the film on near-wall are formed at the downstream wall of the double-wave trench. With the double-wave trench width decreasing, the film cooling effectiveness gradually reduces at the hole center-line region of the downstream trench. With the increase of the blowing ratio, the span-wise averaged heat transfer coefficient increases. The span-wise averaged heat transfer coefficient of the double-wave trench with 0.8D and 2.1D trench width is higher than that of the double-wave trench with 1.4D trench width at the high blowing ratio conditions.


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