Operational Shock Failure Mechanisms in Hard Disk Drives

2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Liping Li ◽  
David B. Bogy

The work performance of a hard disk drive (HDD) in mobile devices depends very much on its ability to withstand external disturbances. In this study, a detailed multibody structural model integrated with a complete air bearing model is developed to investigate the disk drive's response during external shocks. The head disk interface (HDI) failure mechanisms when the HDD is subjected to different shock cases are discussed. For a negative shock case in which the disk initially moves towards the head, with long pulse width, the air bearing becomes very stiff before the slider crashes on the disk, and the HDI fails only when the external load overcomes the air bearing force. For other shock cases, the slider contacts the disk due to a negative net bearing force caused by the slider-disk separation. Finally, a stiffer suspension design is proposed to improve the drive shock performance, especially during a positive shock, as under these conditions, the slider contacts the disk primarily due to the stiffness difference of the different drive components.

Author(s):  
Eric M. Jayson ◽  
Frank E. Talke

Hard disk drives must be designed to withstand shock during operation. Large movements of the slider during shock impulse can cause reading and writing errors, track misregistration, or in extreme cases, damage to the magnetic material and loss of data. The design of the air bearing contour determines the steady state flying conditions of the slider as well as dynamic flying conditions, including shock response. In this paper a finite element model of the hard disk drive mechanical components was developed to determine the time dependent forces and moments applied to the slider during a shock event. The time dependent forces and moments are applied as external loads in a solution of the dynamic Reynolds equation to determine the slider response to a shock event. The genetic algorithm was then used to optimize the air bearing contour for optimum shock response while keeping the steady flying conditions constant. The results show substantial differences in the spacing modulation of the head/disk interface after a shock as a function of the design of the air bearing contour.


2005 ◽  
Vol 127 (4) ◽  
pp. 878-883 ◽  
Author(s):  
Eric M. Jayson ◽  
Frank E. Talke

Hard disk drives must be designed to withstand shock during operation. Large movements of the slider during a shock impulse can cause reading and writing errors, track misregistration, or in extreme cases, damage to the magnetic material and loss of data. The design of the air bearing contour determines the steady-state flying conditions of the slider as well as dynamic flying conditions, including shock response. In this paper a finite element model of the hard disk drive mechanical components was developed to determine the time dependent forces and moments applied to the slider during a shock event. The time-dependent forces and moments are applied as external loads in a solution of the dynamic Reynolds equation to determine the slider response to a shock event. The genetic algorithm was then used to optimize the air bearing contour for optimum shock response while keeping the steady flying conditions constant. The results show substantial differences in the spacing modulation of the head-disk interface after a shock as a function of the design of the air bearing contour.


Author(s):  
Kyosuke Ono

As an extension of the study presented in ISPS 2016, vibration characteristics of a commercially used head slider in hard disk drives at touchdown are analyzed by using a single degree-of-freedom (DOF) slider model, improved asperity adhesion force model, and air-bearing force model. Using parameter values at the head/disk interface, the total interfacial force was evaluated for various air bearing stiffness ratios r. Microwaviness (MW)-excited slider vibration was simulated near the boundary of instability onset (r = 2.4), and slight instability conditions at r = 2. It was found that the simulated results at r = 2.4 and 2 agree well with the touchdown vibrations of actual slider at ID and MD, respectively. The possibility of surfing recording is discussed.


Author(s):  
Rahul Rai ◽  
David B. Bogy

With the introduction of netbook computers two years ago, the demand for hard disk drives (HDD) for mobile applications has greatly increased. High shock resistance is an important requirement for the reliable performance of HDDs in such applications. In this paper we conduct a numerical investigation to understand the failure mechanism of the head disk interface (HDI) during an operational shock. Simulation results suggest that the excitation frequency spectrum has a strong influence on HDI failure. We also investigate the effect of the parking or load unload (LUL) ramp on shock resistance using a new spinning disk model. The results suggest that asymmetric excitations induced by ramp-disk collision causes failure of the HDI at lower shock magnitudes. This study can be helpful in improving the design of HDD components and air bearing sliders (ABS) for better shock performance.


Author(s):  
Shaomin Xiong ◽  
Robert Smith ◽  
Chanh Nguyen ◽  
Youfeng Zhang ◽  
Yeoungchin Yoon

Abstract The air bearing surface is critical to the spacing control in current hard disk drives (HDDs). Thermal protrusions, including thermal flying height control (TFC) and writer coil protrusion, drive the reader/writer elements closer to the magnetic media. The spacing control actuation efficiency depends on the air bearing push back response after the TFC or writer protrudes. In the next generation hard disk drive technology, heat assisted magnetic recording (HAMR), laser induced protrusions further complicate the spacing control. The laser induced protrusions, such as the localized NFT protrusion and a wider change of the crown and camber, have very different dimensions and transient characteristics than the traditional TFC and writer protrusion. The dimension of the NFT protrusion is relatively smaller, and the transient is much faster than the TFC protrusion. However, it is found that the NFT protrusion is large enough to generate an air bearing push back effect, which changes the read and write spacing when the laser is powered on. To accurately control spacing in HAMR, this push back effect has to be taken into account.


Author(s):  
Aravind N. Murthy ◽  
Eric M. Jayson ◽  
Frank E. Talke

Most hard disk drives manufactured in the last few years have Load/Unload (L/UL) technology. As opposed to the Contact Start/Stop (CSS) technology, L/UL technology has the advantage of improved areal density because of more disk space availability and better shock performance. The latter characteristic has significant benefits during the non-operational state of the hard disk drive since head/disk interactions are eliminated and the head is parked on a ramp adjacent to the disk. However, even if head/disk interactions are absent, other failure modes may occur such as lift-tab damage and dimple separation leading to flexure damage. A number of investigations have been made to study the response of the head disk interface with respect to shock when the head is parked on the disk ([1], [2]). In this paper, we address the effect of non-operational shock for L/UL disk drives.


Author(s):  
Shuyu Zhang ◽  
Brian Strom ◽  
Sungchang Lee ◽  
George Tyndall

For a hard disk drive operating in a humid environment, the water vapor in the slider’s air bearing is typically compressed beyond its saturation vapor pressure, causing the vapor to condense. Consequently, the air bearing pressure decreases and the slider’s flying attitude adjusts to balance the forces from the suspension. A method for calculating this air bearing response to humid air is presented. Using one particular air bearing design as an example, several test cases are analyzed to illustrate the air bearing response for various temperatures and humidity levels. The calculated flying heights agree with those measured in commercial hard disk drives.


2012 ◽  
Vol 2012 ◽  
pp. 1-6 ◽  
Author(s):  
Koji Sonoda

The influence of organic compounds (OCs) on the head-disk interface (HDI) was investigated in hard disk drives. The drives were tested at high temperature to investigate the influence of gaseous OC and to confirm if the gaseous OC forms droplets on head or disk. In the experiment, errors occurred by readback signal jump and we observed the droplets on the disk after full stroke seek operation of the drive. Our results indicate that the gaseous OC condensed on the slider and caused flying instability resulting in drive failure due to slider contact with a droplet of liquid OC. Furthermore, this study shows that kinetic viscosity of OC is an important factor to cause drive failure using alkane reagents.


2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Sung-Chang Lee ◽  
Brian D. Strom

The effect of thermomechanically actuated pole tip protrusion on adhesive forces is characterized through model and experiment. The roughness of a thermomechanically actuated region is characterized by atomic force microscopy. Using the extracted roughness parameters and estimated apparent area associated with thermal actuation, the intermolecular forces at the head-disk interface (HDI) are calculated using the ISBL (improved sub-boundary lubrication) code. Both roughness and nominal area of contact are found to be significant factors determining adhesive forces. The adhesive forces for various HDI designs—including thermal actuation—are also characterized experimentally in situ using commercial hard disk drive samples. The experimental results are found to be consistent with the model calculations and imply certain advantages for thermally actuated HDI designs. However, the experiments also raise concerns regarding the field application of the technology.


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