scholarly journals Unsteady Aerodynamic Interaction in a Closely Coupled Turbine Consistent With Contrarotation

2016 ◽  
Vol 138 (6) ◽  
Author(s):  
Michael K. Ooten ◽  
Richard J. Anthony ◽  
Andrew T. Lethander ◽  
John P. Clark

The focus of the study presented here was to investigate the interaction between the blade and downstream vane of a stage-and-one-half transonic turbine via computation fluid dynamic (CFD) analysis and experimental data. A Reynolds-averaged Navier–Stokes (RANS) flow solver with the two-equation Wilcox 1998 k–ω turbulence model was used as the numerical analysis tool for comparison with all of the experiments conducted. The rigor and fidelity of both the experimental tests and numerical analysis methods were built through two- and three-dimensional steady-state comparisons, leading to three-dimensional time-accurate comparisons. This was accomplished by first testing the midspan and quarter-tip two-dimensional geometries of the blade in a linear transonic cascade. The effects of varying the incidence angle and pressure ratio on the pressure distribution were captured both numerically and experimentally. This was used during the stage-and-one-half post-test analysis to confirm that the target corrected speed and pressure ratio were achieved. Then, in a full annulus facility, the first vane itself was tested in order to characterize the flowfield exiting the vane that would be provided to the blade row during the rotating experiments. Finally, the full stage-and-one-half transonic turbine was tested in the full annulus cascade with a data resolution not seen in any studies to date. A rigorous convergence study was conducted in order to sufficiently model the flow physics of the transonic turbine. The surface pressure traces and the discrete Fourier transforms (DFT) thereof were compared to the numerical analysis. Shock trajectories were tracked through the use of two-point space–time correlation coefficients. Very good agreement was seen when comparing the numerical analysis to the experimental data. The unsteady interaction between the blade and downstream vane was well captured in the numerical analysis.

Author(s):  
Michael K. Ooten ◽  
Richard J. Anthony ◽  
Andrew T. Lethander ◽  
John P. Clark

The focus of the study presented here was to investigate the interaction between the blade and downstream vane of the stage-and-one-half transonic turbine via CFD analysis and experimental data. A Reynolds-Averaged Navier-Stokes (RANS) flow solver with the two-equation Wilcox 1998 k-ω turbulence model was used as the numerical analysis tool for comparison for all of the experiments conducted. The rigor and fidelity of both the experimental tests and numerical analysis methods were built through two- and three-dimensional steady-state comparisons, leading to three-dimensional time-accurate comparisons. This was accomplished by first testing the midspan and quarter-tip two-dimensional geometries of the blade in a linear transonic cascade. The effects of varying the incidence angle and pressure ratio on the pressure distribution were captured both numerically and experimentally. This was used during the stage-and-one-half post-test analysis to confirm that the target corrected speed and pressure ratio were achieved. Then, in a full annulus facility, the first vane itself was tested in order to characterize the flowfield exiting the vane that would be provided to the blade row during the rotating experiments. Finally, the full stage-and-one-half transonic turbine was tested in the full annulus cascade with a data resolution not seen in any studies to date. A rigorous convergence study was conducted in order to sufficiently model the flow physics of the transonic turbine. The surface pressure traces and the Discrete Fourier Transforms thereof were compared to the numerical analysis. Shock trajectories were tracked through the use of two-point space-time correlation coefficients. Very good agreement was seen when comparing the numerical analysis to the experimental data. The unsteady interaction between the blade and downstream vane was well captured in the numerical analysis.


Author(s):  
John P. Clark ◽  
Joseph A. Beck ◽  
Alex A. Kaszynski ◽  
Angela Still ◽  
Ron-Ho Ni

This effort focuses on the comparison of unsteadiness due to as-measured turbine blades in a transonic turbine to that obtained with blueprint geometries via computational fluid dynamics (CFD). A Reynolds-averaged Navier-Stokes flow solver with the two-equation Wilcox turbulence model is used as the numerical analysis tool for comparison between the blueprint geometries and as-manufactured geometries obtained from a structured light optical measurement system. The nominal turbine CFD grid data defined for analysis of the blueprint blade was geometrically modified to reflect as-manufactured turbine blades using an established mesh metamorphosis algorithm. The approach uses a modified neural network to iteratively update the source mesh to the target mesh. In this case the source is the interior CFD surface grid while the target is the surface blade geometry obtained from the optical scanner. Nodes interior to the CFD surface were updated using a modified iterative spring analogy to avoid grid corruption when matching as-manufactured part geometry. This approach avoids the tedious manual approach of regenerating the CFD grid and does not rely on geometry obtained from Coordinate Measurement Machine (CMM) sections, but rather a point cloud representing the entirety of the turbine blade. Surface pressure traces and the discrete Fourier transforms thereof from numerical predictions of as-measured geometries are then compared both to blueprint predictions and to experimental measurements. The importance of incorporating as-measured geometries in analyses to explain deviations between numerical predictions of blueprint geometries and experimental results is readily apparent. Further analysis of every casting produced in the creation of the test turbine yields variations that one can expect in both aero-performance and unsteady loading as a consequence of manufacturing tolerances. Finally, the use of measured airfoil geometries to reduce the unsteady load on a target blade in a region of interest is successfully demonstrated.


2018 ◽  
Vol 140 (6) ◽  
Author(s):  
John P. Clark ◽  
Joseph A. Beck ◽  
Alex A. Kaszynski ◽  
Angela Still ◽  
Ron-Ho Ni

This effort focuses on the comparison of unsteadiness due to as-measured turbine blades in a transonic turbine to that obtained with blueprint geometries via computational fluid dynamics (CFD). A Reynolds-averaged Navier–Stokes flow solver with the two-equation Wilcox turbulence model is used as the numerical analysis tool for comparison between the blueprint geometries and as-manufactured geometries obtained from a structured light optical measurement system. The nominal turbine CFD grid data defined for analysis of the blueprint blade were geometrically modified to reflect as-manufactured turbine blades using an established mesh metamorphosis algorithm. The approach uses a modified neural network to iteratively update the source mesh to the target mesh. In this case, the source is the interior CFD surface grid while the target is the surface blade geometry obtained from the optical scanner. Nodes interior to the CFD surface were updated using a modified iterative spring analogy to avoid grid corruption when matching as-manufactured part geometry. This approach avoids the tedious manual approach of regenerating the CFD grid and does not rely on geometry obtained from coordinate measurement machine (CMM) sections, but rather a point cloud representing the entirety of the turbine blade. Surface pressure traces and the discrete Fourier transforms (DFT) thereof from numerical predictions of as-measured geometries are then compared both to blueprint predictions and to experimental measurements. The importance of incorporating as-measured geometries in analyses to explain deviations between numerical predictions of blueprint geometries and experimental results is readily apparent. Further analysis of every casting produced in the creation of the test turbine yields variations that one can expect in both aero-performance and unsteady loading as a consequence of manufacturing tolerances. Finally, the use of measured airfoil geometries to reduce the unsteady load on a target blade in a region of interest is successfully demonstrated.


Author(s):  
Mohammad R. Saadatmand

The aerodynamic design process leading to the production configuration of a 14 stage, 16:1 pressure ratio compressor for the Taurus 70 gas turbine is described. The performance of the compressor is measured and compared to the design intent. Overall compressor performance at the design condition was found to be close to design intent. Flow profiles measured by vane mounted instrumentation are presented and discussed. The flow through the first rotor blade has been modeled at different operating conditions using the Dawes (1987) three-dimensional viscous code and the results are compared to the experimental data. The CFD prediction agreed well with the experimental data across the blade span, including the pile up of the boundary layer on the corner of the hub and the suction surface. The rotor blade was also analyzed with different grid refinement and the results were compared with the test data.


Author(s):  
Wu Xiaoxiong ◽  
Bo Liu ◽  
Shi Lei ◽  
Zhang Guochen ◽  
Mao Xiaochen

In this paper, an improved streamline curvature (SLC) approach is presented to obtain the internal flow fields and evaluate the performance of transonic axial compressors. The approach includes some semi-empirical correlations established based on previous literatures, such as minimum loss incidence angle model, deviation model and total pressure loss model. Several developments have been made in this paper for the purpose of considering the influences of three-dimensional (3D) flow in high-loaded multistage compressors with high accuracy. A revised deviation model is applied to predict the cascade with large deflection range. The method for predicting the shock loss is also discussed in detail. In order to validate the reliability of the approach, two test cases including a two-stage transonic fan and a three-stage transonic compressor are conducted. The overall performance and distribution of spanwise aerodynamic parameters are illustrated in this paper. Compared with both the experimental and computational fluid dynamic (CFD) data at design and a number of different off-design condition, the SLC results give reasonable characteristic curves. The validation demonstrates that this improved approach can serve as a fast and reliable tool for flow field analysis and performance prediction in preliminary design stage of axial compressors.


2016 ◽  
Vol 120 (1232) ◽  
pp. 1509-1533 ◽  
Author(s):  
B. Lütke ◽  
J. Nuhn ◽  
Y. Govers ◽  
M. Schmidt

ABSTRACTThe aerodynamic and structural design of a pitching blade tip with a double-swept planform is presented. The authors demonstrate how high-fidelity finite element (FE) and computational fluid dynamic (CFD) simulations are successfully used in the design phase. Eigenfrequencies, deformation, and stress distributions are evaluated by means of a three-dimensional (3D) FE model. Unsteady Reynolds-averaged Navier-Stokes (RANS) simulations are compared to experimental data for a light dynamic stall case atMa= 0.5,Re= 1.2 × 106. The results show a very good agreement as long as the flow stays attached. Tendencies for the span-wise location of separation are captured. As soon as separation sets in, discrepancies between experimental and numerical data are observed. The experimental data show that for light dynamic stall cases atMa= 0.5, a factor of safety ofFoS= 2.0 is sufficient if the presented simulation methods are used.


Author(s):  
Cezar Augusto Bellezi ◽  
Liang-Yee Cheng ◽  
Kazuo Nishimoto

The green water phenomenon is boarding of sea water onto the deck due to high amplitude waves, which can cause several damages to the equipment on deck. In the present paper the green water phenomenon on three-dimensional models is analyzed using the Moving Particles Semi-Implicit Method (MPS), a fully lagrangian method for incompressible flow. This work is focused on the validation of the method comparing the numerical results with experimental results for green water on reduced scale models. The pressure on sensors over the deck of the models shows good agreement with experimental data.


Author(s):  
Tao Li ◽  
Yadong Wu ◽  
Hua Ouyang ◽  
Xiaoqing Qiang

This paper presents in detail the improved streamline curvature approach (SLC) to the performance evaluation and internal flow field calculation of subsonic and transonic axial compressors. Based on previous research, the diverse incidence, deviation and total pressure loss models, generally existing in the form of fitting curves and semi-empirical correlations, are discussed respectively. Typically, transonic flow in axial compressor results in the variation of several flow parameters and particularly the appearance of shock waves compared with subsonic flow. In this paper, the revision and improvement of loss models are applied to reach higher accuracy, especially considering the loss component due to actual incidence angle. Several modifications have been made as well considering the influence of three-dimensional flow. For the purpose of validating this approach, two test cases, including a single-stage transonic axial compressor NASA Stage37 and a 3-stage subsonic axial compressor P&W 3S1, are calculated. The overall characteristics and spanwise aerodynamic parameters for blade rows are demonstrated at both design and off-design conditions. Furthermore, the results agree well with both experimental data and computational fluid dynamic (CFD) results. This throughflow method is verified as an applicable and convenient tool for aerodynamic analysis and performance prediction of subsonic and transonic axial compressors.


Author(s):  
Nicola Aldi ◽  
Mirko Morini ◽  
Michele Pinelli ◽  
Pier Ruggero Spina ◽  
Alessio Suman

Gas turbine operating state determination consists of the assessment of the modification, due to deterioration and fault, of performance and geometric data characterizing machine components. One of the main effects of deterioration and fault is the modification of compressor and turbine performance maps. In this paper, three-dimensional numerical simulations of a multistage axial compressor are carried out. As a case study, the axial sections (i.e. the first six stages) of the Allison 250-C18 axial-centrifugal compressor are considered for the numerical investigation. Simulations are performed by means of a commercial computational fluid dynamic code. A multistage numerical model is set up and validated against the experimental data, gathered from an in-house test rig. Computed performance maps and main flow field features show fairly good agreement with the experimental data. The model is then used to cross-validate the results of zero-dimensional stage-stacking procedures and the stage maps obtained by means of a multistage CFD calculation (i.e. to evaluate the mutual consistency of the two methods for the generation of multistage compressor maps). The stage-stacking procedure results adequately fit the behavior of the multistage compressor.


Author(s):  
Julia´n Marti´nez-Calle ◽  
Laureano Balbona-Calvo ◽  
Jose´ Gonza´lez-Pe´rez ◽  
Eduardo Blanco-Marigorta

The open water model tests technique is well known and commonly used to predict propellers performance. In this paper, a quite different approach is intended and the main propeller variables are numerically modelled using a finite volume commercial code. Particularly, a fishing-boat propeller is numerically treated using a three-dimensional unstructured mesh. Mesh dependency and different turbulent models are considered together with an sliding technique to account for the rotation. Typical turbomachinery boundary conditions for a volume containing the propeller are imposed (inlet velocity and outlet static pressure). In order to get the open water test performance coefficients for the considered propeller (KT, KQ, η), different advance coefficient (J) are imposed as boundary conditions for the numerical model. The results of such simulations are compared with experimental data available for the open water tests of the propeller. Once the model is validated with the experimental data available, a wake field simulation would be possible and would lead to the definition of the fluid-dynamic variables (pressure, iso-velocity maps, etc.) which are needed during any design process. Also some comparisons with real scale thrust measurements are intended.


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