Flow Boiling Heat Transfer and Pressure Drops of R1234ze(E) in a Silicon Micro-pin Fin Evaporator

2017 ◽  
Vol 139 (3) ◽  
Author(s):  
C. Falsetti ◽  
M. Magnini ◽  
J. R. Thome

The development of newer and more efficient cooling techniques to sustain the increasing power density of high-performance computing systems is becoming one of the major challenges in the development of microelectronics. In this framework, two-phase cooling is a promising solution for dissipating the greater amount of generated heat. In the present study, an experimental investigation of two-phase flow boiling in a micro-pin fin evaporator is performed. The micro-evaporator has a heated area of 1 cm2 containing 66 rows of cylindrical in-line micro-pin fins with diameter, height, and pitch of, respectively, 50 μm, 100 μm, and 91.7 μm. The working fluid is R1234ze(E) tested over a wide range of conditions: mass fluxes varying from 750 kg/m2 s to 1750 kg/m2 s and heat fluxes ranging from 20 W/cm2 to 44 W/cm2. The effects of saturation temperature on the heat transfer are investigated by testing three different outlet saturation temperatures: 25 °C, 30 °C, and 35 °C. In order to assess the thermal–hydraulic performance of the current heat sink, the total pressure drops are directly measured, while local values of heat transfer coefficient are evaluated by coupling high-speed flow visualization with infrared temperature measurements. According to the experimental results, the mass flux has the most significant impact on the heat transfer coefficient while heat flux is a less influential parameter. The vapor quality varies in a range between 0 and 0.45. The heat transfer coefficient in the subcooled region reaches a maximum value of about 12 kW/m2 K, whilst in two-phase flow it goes up to 30 kW/m2 K.

Author(s):  
Ronald Akbar ◽  
Jong Taek Oh ◽  
Agus Sunjarianto Pamitran

Various experiments have been conducted on the heat transfer coefficient of two-phase flow boiling in mini channel tubes. In addition to obtaining data on the heat transfer coefficients through experiments, many researchers have also compared their experimental data using existing correlations. This research aims to determine the characteristics of the heat transfer coefficient of refrigerant R290 from the data used by processing and knowing the best heat transfer coefficient correlation in predicting the experimental data so that the results are expected to be a reference for designing a heat exchanger or for further research. The experimental data predicted is the two-phase flow boiling in a horizontal tube 3 mm diameter, with the mass flux of 50-180 kg/m2s, heat flux of 5-20 kW/m2, saturation temperature of 0-11 °C, and vapor quality of 0-1. The correlation used in this research is based on the asymptotic flow model, where the model is a combination of the nucleate and convective flow boiling mechanisms. The results show an effect of mass flux and heat flux on the experimental heat transfer coefficient and the predicted R290 heat transfer coefficient with asymptotic correlations had a good and similar result to the experimental data.


2018 ◽  
Vol 70 ◽  
pp. 02014 ◽  
Author(s):  
Kinga Strąk ◽  
Magdalena Piasecka

The paper reports results for flow boiling heat transfer in a 1.7 mm deep minichannel vertically-oriented with upward and downward flow. The heated element for HFE-649 flowing upward or downward in a channel was a smooth plate. Infrared thermography allowed determining changes in temperature on the outer plate side. Two-phase flow structures were recorded through a glass pane at the other side of the channel being in contact with the fluid. Analysis of the results was performed on the basis of experimental series obtained for the same heat flux for upward and downward flows and two mass flow velocities. The results are presented as relationships between the heat transfer coefficient or the plate temperature and the channel length, boiling curves, and between the heat flux and the heat transfer coefficient and two-phase flow structure images. The impact of mass flow velocity on the heat transfer coefficient and two-phase flow structures for vertical upward and downward flows were discussed.


1998 ◽  
Vol 120 (2) ◽  
pp. 485-491 ◽  
Author(s):  
T. S. Ravigururajan

Microchannel surfaces, often machined to 20 to 1000 μm in width and depth, are employed in high-heat-flux applications. However, a large number of variables, control the two-phase flow heat transfer coefficient. The pressure, the surface heat flux, and the mass flux significantly affect the thermal transport. Experiments were conducted on a setup that was built for testing microchannel heat exchanges. The parameters considered in the study are power input: 20 to 300 W, volume flow rate: 35 to 300 ml/min, quality: 0 to 0.5, inlet subcooling: 5 to 15°C. The results indicate that the heat transfer coefficient and pressure drop are functions of the flow quality, the mass flux, and, of course, the heat flux and the related surface superheat. The heat transfer coefficient decreases from a value of 12,000 W/m2-K to 9000, W/m2-K at 80°C, when the wall superheat is increased from 10 to 80°C. The coefficient decreases by 30 percent when the exit vapor quality is increased from 0.01 to 0.65.


Author(s):  
Nishant Tiwari ◽  
Manoj Kumar Moharana

Flow boiling in microchannel heat sink offers an effective cooling solution for high power density micro devices. A three-dimensional numerical study based on volume of fraction model (VOF) coupled with evaporation condensation model accounting for the liquid-vapor phase change is undertaken to recreate vapor bubble formation in saturated flow boiling in wavy microchannel. Constant wall heat flux imposed at the bottom surface of the substrate while other faces are insulated. To understand the conjugate effects, simulations has been carried out for substrate thickness to channel depth ratio (δsf ∼ 1–5), substrate wall to fluid thermal conductivity ratio (ksf ∼ 22–300) and waviness (γ ∼ 0.008–0.04). Bubble nucleation, growth, and departure of bubble plays a significant role in heat transfer and pressure drop characteristics in two-phase flow in wavy microchannel. The coolant (water) temperature at the inlet is taken to be 373 K while flow was at atmospheric pressure. This makes shorter waiting period of bubble nucleation, and the number density of bubbles on the solid surface increases. This results in enhancement of the boiling effect, and thus with the presence of bubbles, the mixing of laminar boundary layers improves and enhances the overall heat transfer coefficient. Channel amplitude play an important factor that can suitably reduce the friction factor and enhances the heat transfer coefficient.


Author(s):  
Ewelina Sobierska ◽  
Klaudia Chmiel ◽  
Rudi Kulenovic ◽  
Rainer Mertz

Experimental investigations on thermofluid-dynamic phenomena in a vertical narrow rectangular microchannel with the hydraulic diameter dh = 0.27 mm were carried out. The experiments are performed under fluid-inlet subcooling conditions with de-ionised and degassed water for different mass fluxes (50–2000 kg/m2s) and heat fluxes (2–150 kW/m2). Moreover, flow visualisation of the two-phase flow patterns along the channel is performed using a digital high-speed video camera. Investigations on pressure drop during single- and two-phase flow have been carried out. The present work is concentrated on two-phase heat transfer. The mean heat transfer coefficient and the local heat transfer coefficient at saturated conditions were calculated and the latter ones was compared with available correlations.


Energies ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 4483 ◽  
Author(s):  
Rita Mastrullo ◽  
Alfonso William Mauro

This paper presents a critical analysis of possible data reduction procedures for the evaluation of local heat transfer coefficient during flow boiling experiments. The benchmark method using one-dimensional (1-D) heat transfer in a heated tube was compared to a new data reduction method in which both radial and circumferential contributions to the conductive heat transfer inside a metal tube are considered. Using published experimental flow boiling data, the circumferential profiles of the wall superheat, inner wall heat flux, and heat transfer coefficients were independently calculated with the two data reduction procedures. The differences between the two methods were then examined according to the different heat transfer behavior observed (symmetric or asymmetric), which in turn was related to the two-phase flow regimes occurring in a channel during evaporation. A statistical analysis using the mean absolute percentage error (MAPE) index was then performed for a database of 417 collected flow boiling data taken under different operating conditions in terms of working fluid, saturation temperature, mass velocity, vapor quality, and imposed heat flux. Results showed that the maximum deviations between the two methods could reach up to 130% in the case of asymmetric heat transfer. Finally, the possible uses of the two data reduction methods are discussed, pointing out that the two-dimensional (2-D) model is the most reliable method to be employed in the case of high-level modeling of two-phase flow or advanced design of heat exchangers and heat spreader systems.


2016 ◽  
Vol 37 (2) ◽  
pp. 89-106 ◽  
Author(s):  
Dariusz Mikielewicz ◽  
Blanka Jakubowska

AbstractIn the paper presented are the results of calculations using authors own model to predict heat transfer coefficient during flow boiling of carbon dioxide. The experimental data from various researches were collected. Calculations were conducted for a full range of quality variation and a wide range of mass velocity. The aim of the study was to test the sensitivity of the in-house model. The results show the importance of taking into account the surface tension as the parameter exhibiting its importance in case of the flow in minichannels as well as the influence of reduced pressure. The calculations were accomplished to test the sensitivity of the heat transfer model with respect to selection of the appropriate two-phase flow multiplier, which is one of the elements of the heat transfer model. For that purpose correlations due to Müller-Steinhagen and Heck as well as the one due to Friedel were considered. Obtained results show a good consistency with experimental results, however the selection of two-phase flow multiplier does not significantly influence the consistency of calculations.


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