Phenomenon and Mechanism of Spray Cooling on Nanowire Arrayed and Hybrid Micro/Nanostructured Surfaces

2018 ◽  
Vol 140 (11) ◽  
Author(s):  
Jian-nan Chen ◽  
Rui-na Xu ◽  
Zhen Zhang ◽  
Xue Chen ◽  
Xiao-long Ouyang ◽  
...  

Enhancing spray cooling with surface structures is a common, effective approach for high heat flux thermal management to guarantee the reliability of many high-power, high-speed electronics and to improve the efficiency of new energy systems. However, the fundamental heat transfer enhancement mechanisms are not well understood especially for nanostructures. Here, we fabricated six groups of nanowire arrayed surfaces with various structures and sizes that show for the first time how these nanostructures enhance the spray cooling by improving the surface wettability and the liquid transport to quickly rewet the surface and avoid dry out. These insights into the nanostructure spray cooling heat transfer enhancement mechanisms are combined with microstructure heat transfer mechanism in integrated microstructure and nanostructure hybrid surface that further enhances the spray cooling heat transfer.

Open Physics ◽  
2016 ◽  
Vol 14 (1) ◽  
pp. 659-667 ◽  
Author(s):  
Yuguang Jiang ◽  
Yu Feng ◽  
Silong Zhang ◽  
Jiang Qin ◽  
Wen Bao

AbstractHydrocarbon fuel has been widely used in air-breathing scramjets and liquid rocket engines as coolant and propellant. However, possible heat transfer deterioration and threats from local high heat flux area in scramjet make heat transfer enhancement essential. In this work, 2-D steady numerical simulation was carried out to study different schemes of heat transfer enhancement based on a partially filled porous media in a tube. Both boundary and central layouts were analyzed and effects of gradient porous media were also compared. The results show that heat transfer in the transcritical area is enhanced at least 3 times with the current configuration compared to the clear tube. Besides, the proper use of gradient porous media also enhances the heat transfer compared to homogenous porous media, which could help to avoid possible over-temperature in the thermal protection.


2021 ◽  
Author(s):  
Kazuhisa Yuki

In this chapter, new heat transfer enhancement technologies with unidirectional porous metal called “EVAPORON” and “Lotus’ Breathing” are introduced to remove and manage heat from high heat flux equipment. The unidirectional porous metals introduced here can be easily fabricated by unique techniques such as mold casting technique, explosive welding technique, and 3D printing technique. First of all, many kinds of porous media, which have been introduced by the author so far as a heat transfer promoter, are compared each other to clarify what kind of porous metal is more suitable for high heat flux removal and cooling by focusing on the permeability and the effective thermal conductivity. For the practical use of the unidirectional porous copper with high permeability and high thermal conductivity, at first, heat transfer performance of two-phase flow cooling using a heat removal device called “EVAPORON” is reviewed aiming at extremely high heat flux removal beyond 10 MW/m2. We have been proposing this device with the unidirectional porous copper fabricated by 3D printing technique as the heat sink of a nuclear fusion divertor and a continuous casting mold. Second, two-phase immersion cooling technique called “Lotus’ Breathing” utilizing “Breathing Phenomenon” is introduced targeting at thermal management of various electronics such as power electronics and high performance computers. The level of the heat flux is 0.1 MW/m2 to 5 MW/m2. In addition, as the other heat transfer enhancing technology with unidirectional porous metals, unidirectional porous copper pipes fabricated by explosive welding technique are also introduced for heat transfer enhancement of single-phase flow.


Author(s):  
Hiroki Noguchi

The Japan Atomic Energy Agency (JAEA) has been conducting research and development on the thermo-chemical iodine–sulfur (IS) process, which is one of the most attractive water-splitting hydrogen production methods using the nuclear heat of a high-temperature gas-cooled reactor (HTGR). In researching this IS process, a silicon carbide (SiC) heat exchanger with good corrosion resistance was used in a corrosive situation in boiling sulfuric acid. With the aim of enhancing heat transfer in the SiC heat exchanger, a nanostructured surface made of carbon nanotubes (CNTs) was produced on a SiC substrate by surface decomposition. Two types of SiC, one produced by pressureless sintering (PLS-SiC) and one by chemical vapor deposition (CVD-SiC), were used as substrates. CNTs formed by the surface decomposition of SiC can vary depending on the crystal structure of the substrates. Additionally, in order to investigate surface wettability, nanostructured surfaces on the CVD-SiC with hydrophilicity and hydrophobicity were produced. The effects of heat transfer enhancement by the nanostructured surfaces were evaluated by a convective heat transfer test using de-ionized water. The nanostructured surface on the CVD-SiC with hydrophilicity was the only surface that showed any heat transfer enhancement. However, this enhancement was much smaller than those previously reported. The experiment showed that the small size of the nanopores influenced the heat transfer enhancement and that the wettability of the nanostructured surface was related to heat transfer enhancement.


Author(s):  
Jason Chan ◽  
Brian E. Fehring ◽  
Roman W. Morse ◽  
Kristofer M. Dressler ◽  
Gregory F. Nellis ◽  
...  

Abstract A thermoreflectance method to measure wall temperature in two-phase annular flow is described. In high heat flux conditions, momentary dry-out occurs as the liquid film vaporizes, resulting in dramatic decreases in heat transfer coefficient. Simultaneous liquid and vapor thermoreflectance measurements allow calculations of instantaneous and time-averaged heat transfer coefficients. Validation, calibration and uncertainty of the technique are discussed.


Author(s):  
Takahito Saiki ◽  
Tomohiko Osawa ◽  
Ichiro Ueno ◽  
Chungpyo Hong

A series of experiments on subcooled pool boiling on a plate and on a thin wire are carried out. We focus on the condensation and collapse processes of vapor bubbles generated on the heated surface. We find the different patterns of the vapor bubble behaviors resulting in the emission of the microbubbles around the heated plate and the thin wire by employing high-speed observation with frame rate up to 150,000 frame per second (fps). From the experimental results, we provide a physical explanation on the correlation between the behavior of the vapor bubble at a high heat flux and the heat transfer characteristics. We propose this simple core-periphery model as a qualitative model for understanding the generation of the MEB.


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