scholarly journals Heat Transfer Enhancement Using Unidirectional Porous Media under High Heat Flux Conditions

2021 ◽  
Author(s):  
Kazuhisa Yuki
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Enhancement ◽  
Porous Metal ◽  
High Heat ◽  
High Heat Flux ◽  
Porous Metals ◽  
Transfer Enhancement ◽  
Two Phase ◽  
Porous Copper

In this chapter, new heat transfer enhancement technologies with unidirectional porous metal called “EVAPORON” and “Lotus’ Breathing” are introduced to remove and manage heat from high heat flux equipment. The unidirectional porous metals introduced here can be easily fabricated by unique techniques such as mold casting technique, explosive welding technique, and 3D printing technique. First of all, many kinds of porous media, which have been introduced by the author so far as a heat transfer promoter, are compared each other to clarify what kind of porous metal is more suitable for high heat flux removal and cooling by focusing on the permeability and the effective thermal conductivity. For the practical use of the unidirectional porous copper with high permeability and high thermal conductivity, at first, heat transfer performance of two-phase flow cooling using a heat removal device called “EVAPORON” is reviewed aiming at extremely high heat flux removal beyond 10 MW/m2. We have been proposing this device with the unidirectional porous copper fabricated by 3D printing technique as the heat sink of a nuclear fusion divertor and a continuous casting mold. Second, two-phase immersion cooling technique called “Lotus’ Breathing” utilizing “Breathing Phenomenon” is introduced targeting at thermal management of various electronics such as power electronics and high performance computers. The level of the heat flux is 0.1 MW/m2 to 5 MW/m2. In addition, as the other heat transfer enhancing technology with unidirectional porous metals, unidirectional porous copper pipes fabricated by explosive welding technique are also introduced for heat transfer enhancement of single-phase flow.

Phenomenon and Mechanism of Spray Cooling on Nanowire Arrayed and Hybrid Micro/Nanostructured Surfaces

2018 ◽  
Vol 140 (11) ◽  
Author(s):  
Jian-nan Chen ◽  
Rui-na Xu ◽  
Zhen Zhang ◽  
Xue Chen ◽  
Xiao-long Ouyang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
High Speed ◽  
Spray Cooling ◽  
High Heat ◽  
High Heat Flux ◽  
Transfer Enhancement ◽  
Nanostructured Surfaces ◽  
New Energy ◽  
Dry Out

Enhancing spray cooling with surface structures is a common, effective approach for high heat flux thermal management to guarantee the reliability of many high-power, high-speed electronics and to improve the efficiency of new energy systems. However, the fundamental heat transfer enhancement mechanisms are not well understood especially for nanostructures. Here, we fabricated six groups of nanowire arrayed surfaces with various structures and sizes that show for the first time how these nanostructures enhance the spray cooling by improving the surface wettability and the liquid transport to quickly rewet the surface and avoid dry out. These insights into the nanostructure spray cooling heat transfer enhancement mechanisms are combined with microstructure heat transfer mechanism in integrated microstructure and nanostructure hybrid surface that further enhances the spray cooling heat transfer.

A Numerical Model of a Reciprocating-Mechanism Driven Heat Loop for Two-Phase High Heat Flux Cooling

2016 ◽  
Vol 8 (4) ◽  
Author(s):  
Olubunmi Popoola ◽  
Ayobami Bamgbade ◽  
Yiding Cao
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Numerical Model ◽  
Performance Optimization ◽  
Numerical Study ◽  
High Heat ◽  
Working Fluid ◽  
High Heat Flux ◽  
Two Phase ◽  
Transfer Device

An effective design option for a cooling system is to use a two-phase pumped cooling loop to simultaneously satisfy the temperature uniformity and high heat flux requirements. A reciprocating-mechanism driven heat loop (RMDHL) is a novel heat transfer device that could attain a high heat transfer rate through a reciprocating flow of the two-phase working fluid inside the heat transfer device. Although the device has been tested and validated experimentally, analytical or numerical study has not been undertaken to understand its working mechanism and provide guidance for the device design. The objective of this paper is to develop a numerical model for the RMDHL to predict its operational performance under different working conditions. The developed numerical model has been successfully validated by the existing experimental data and will provide a powerful tool for the design and performance optimization of future RMDHLs. The study also reveals that the maximum velocity in the flow occurs near the wall rather than at the center of the pipe, as in the case of unidirectional steady flow. This higher velocity near the wall may help to explain the enhanced heat transfer of an RMDHL.

Mechanism of Nucleate Boiling Heat Transfer Enhancement From Microporous Surfaces in Saturated FC-72

2002 ◽  
Vol 124 (3) ◽  
pp. 500-506 ◽  
Author(s):  
J. H. Kim ◽  
K. N. Rainey ◽  
S. M. You ◽  
J. Y. Pak
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Enhancement ◽  
Latent Heat ◽  
Boiling Heat Transfer ◽  
Nucleate Boiling ◽  
Direct Result ◽  
Vapor Flow ◽  
High Heat Flux ◽  
Transfer Enhancement

The present study is an experimental investigation of the nucleate pool boiling heat transfer enhancement mechanism of microporous surfaces immersed in saturated FC-72. Measurements of bubble size, frequency, and vapor flow rate from a plain and microporous coated 390 μm diameter platinum wire using the consecutive-photo method were taken to determine the effects of the coating on the convective and latent heat transfer mechanisms. Results of the study showed that the microporous coating augments nucleate boiling performance through increased latent heat transfer in the low heat flux region and through increased convection heat transfer in the high heat flux region. The critical heat flux for the microporous coated surface is significantly enhanced over the plain surface due to decreased latent heat transfer (decreased vapor generation rate) and/or increased hydrodynamic stability from increased vapor inertia; both of which are a direct result of increased nucleation site density.

scholarly journals Effect of Pressure on the Performance of Passive Two-Phase Closed Thermosyphon System Using R-134a

2020 ◽  
Vol 7 (1) ◽  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
High Heat ◽  
High Heat Flux ◽  
Two Phase ◽  
Heating Load ◽  
R 134A ◽  
The Heat Transfer Coefficient

Two-phase closed thermosiphon system for cooling high heat flux electronic devices was constructed and tested on a lab scale. The performance of the thermosyphon system was investigated using R-134a as a working fluid. The effect of heat flux and the refrigerant pressure on the evaporator side heat transfer coefficient were investigated. It was found that the heat transfer coefficient increases by increasing the heat flux on the evaporator or by reducing the inside pressure. The effect of heat transfer mode of the condenser (natural or forced) also affected the overall heat transfer coefficient in the cycle. At the 200W heating load, the values of the heat transfer coefficients were 32 and 1.5 kW/m². ˚C, for natural and forced convection modes, respectively. The temperature difference between the evaporator and the refrigerant saturation pressure was found to be dependent on heat flux and the pressure inside the system. At 40 W heating load, the heat transfer coefficient was calculated to be 500, 3000 and 7300 W/oC.m2 at 0.152, .135 and 0.117 reduced pressure, respectively. It can be concluded that such a thermosyphon system can be used to cool high heat flux devices. This can be done using an environmentally friendly refrigerant and without any need for power to force the convection at the condenser.

Experimental and Analytical Studies of Reciprocating-Mechanism Driven Heat Loops (RMDHLs)

2008 ◽  
Vol 130 (7) ◽  
Author(s):  
Yiding Cao ◽  
Mingcong Gao
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Electronics Cooling ◽  
High Heat ◽  
Working Fluid ◽  
High Heat Flux ◽  
Two Phase ◽  
Condenser Section ◽  
Analytical Studies ◽  
Evaporator Section

This paper conducts experimental and analytical studies of a novel heat-transfer device, reciprocating-mechanism driven heat loop (RMDHL) that facilitates two-phase heat transfer while eliminating the so-called cavitation problem commonly encountered by a conventional pump. A RMDHL normally includes a hollow loop having an interior flow passage, an amount of working fluid filled within the loop, and a reciprocating driver. The hollow loop has an evaporator section, a condenser section, and a liquid reservoir. The reciprocating driver is integrated with the liquid reservoir and facilitates a reciprocating flow of the working fluid within the loop, so that liquid is supplied from the condenser section to the evaporator section under a substantially saturated condition and the so-called cavitation problem associated with a conventional pump is avoided. The reciprocating driver could be a solenoid-operated reciprocating driver for electronics cooling applications and a bellows-type reciprocating driver for high-temperature applications. Experimental study has been undertaken for a solenoid-operated heat loop in connection with high heat flux thermal management applications. Experimental results show that the heat loop worked very effectively and a heat flux as high as 300W∕cm2 in the evaporator section could be handled. A working criterion has also been derived, which could provide a guidance for the design of a RMDHL.

Two-Phase Spray Cooling With Water/2-Propanol Binary Mixture: Investigation of Mass Diffusion Resistance

2016 ◽  
Author(s):  
Sai Sujith Obuladinne ◽  
Huseyin Bostanci
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Performance ◽  
Pure Water ◽  
Spray Cooling ◽  
High Heat ◽  
Working Fluid ◽  
High Heat Flux ◽  
Two Phase ◽  
High Heat Transfer

Two-phase spray cooling has been an emerging thermal management technique offering high heat transfer coefficients (HTCs) and critical heat flux (CHF) levels, near-uniform surface temperatures, and efficient coolant usage that enables to design of compact and lightweight systems. Due to these capabilities, spray cooling is a promising approach for high heat flux applications in computing, power electronics, and optics. The two-phase spray cooling inherently depends on saturation temperature-pressure relationships of the working fluid to take advantage of high heat transfer rates associated with liquid-vapor phase change. When a certain application requires strict temperature and/or pressure conditions, thermophysical properties of the working fluid play a critical role in attaining proper efficiency, reliability, or packaging structure. However, some of the commonly used working fluids today, including refrigerants and dielectric liquids, have relatively poor properties and heat transfer performance. In such cases, utilizing binary mixtures to tune working fluid properties becomes an alternative approach. This study aimed to conduct an initial investigation on the spray cooling characteristics of practically important binary mixtures and demonstrate their capability for challenging high heat flux applications. The working fluid, water/2-propanol binary mixture at various concentration levels, specifically at x1 (liquid mass fraction of 2-proponal in water) of 0.0 (pure water), 0.25, 0.50, 0.879 (azeotropic mixture) and 1.0, represented both non-azeotropic and azeotropic cases. Tests were performed on a closed loop spray cooling system using a pressure atomized spray nozzle with a constant liquid flow rate at corresponding 20°C subcooling conditions and 1 Atm pressure. A copper test section measuring 10 mm × 10 mm × 2 mm with a plain, smooth surface simulated high heat flux source. Experimental procedure involved controlling the heat flux in increasing steps, and recording the steady-state temperatures to obtain cooling curves in the form of surface superheat vs heat flux. The obtained results showed that pure water (x1 = 0.0) and 2-propanol (x1 = 1.0) provide the highest and lowest heat transfer performance, respectively. At a given heat flux level, the HTC values indicated strong dependence on x1, where the HTCs depress proportional to the concentration difference between the liquid and vapor phases. The CHF values sharply decreased at x1≥ 0.25.

Flow Boiling Heat Transfer Enhancement in Subcooled and Saturated Refrigerants in Minichannel Heat Sinks

2014 ◽  
Author(s):  
Ehsan Yakhshi-Tafti ◽  
Howard Pearlman ◽  
Seung M. You
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flow Boiling ◽  
High Heat ◽  
Heat Sinks ◽  
High Heat Flux ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Laser Applications ◽  
Enhanced Boiling

Forced two-phase cooling is investigated for handling high power electronics and laser applications having high heat flux and isothermality requirements. Experimental results are reported for minichannel heat sinks with and without enhanced boiling coatings showing increased heat transfer coefficients and higher critical heat flux for coated versus uncoated surfaces.

High Heat Flux Absorption Utilizing Porous Materials With Two-Phase Heat Transfer

1997 ◽  
Vol 119 (3) ◽  
pp. 171-179 ◽  
Author(s):  
J. T. Dickey ◽  
G. P. Peterson
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Porous Materials ◽  
Metal Flow ◽  
High Heat ◽  
High Heat Flux ◽  
Two Phase ◽  
Macro Scale ◽  
Flow Through ◽  
Two Phase Heat Transfer

By combining two-phase heat transfer with forced convective flow through a porous material, a new heat transfer scheme emerges with the ability to absorb high heat fluxes without the corresponding temperature increase encountered in single-phase systems. In general, flow-through sintered metals are characterized by high thermal conductivity due to the metallic media, and a fluid flow which on the macro scale can be described as slug flow in nature. These same characteristics are exhibited by liquid metal flow cooling systems. To predict the heat transfer attributes of this two-phase flow process, a semi-analytical model was developed using the conservation equations of mass, momentum, and energy along with the apparent physical properties of the composite material. The results indicate that when a heat flux is applied to one side of the bounding surface and adiabatic conditions exist on the remaining sides, the surface temperature asymptotically approaches the same value regardless of the mass flow rate. In addition to the analytical results, definitions for the convection coefficient and Nusselt number for flow-through porous materials with phase change are presented.

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