A Mixed-TEHL Analysis of Cam-Roller Contacts Considering Roller Slip: On the Influence of Roller-Pin Contact Friction

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Shivam S. Alakhramsing ◽  
Matthijn B. de Rooij ◽  
Aydar Akchurin ◽  
Dirk J. Schipper ◽  
Mark van Drogen
Keyword(s):  
Friction Coefficient ◽  
Thermal Effects ◽  
Mixed Lubrication ◽  
Contact Friction ◽  
Sudden Increase ◽  
Low Friction ◽  
Pure Rolling ◽  
Lubrication Performance ◽  
Cam Follower ◽  
Film Lubrication

In this work, a mixed lubrication model, applicable to cam-roller contacts, is presented. The model takes into account non-Newtonian, thermal effects, and variable roller angular velocity. Mixed lubrication is analyzed using the load sharing concept, using measured surface roughness. Using the model, a quasi-static analysis for a heavily loaded cam-roller follower contact is carried out. The results show that when the lubrication conditions in the roller-pin contact are satisfactory, i.e., low friction levels, then the nearly “pure rolling” condition at the cam-roller contact is maintained and lubrication performance is also satisfactory. Moreover, non-Newtonian and thermal effects are then negligible. Furthermore, the influence of roller-pin friction coefficient on the overall tribological behavior of the cam-roller contact is investigated. In this part, a parametric study is carried out in which the friction coefficient in the roller-pin contact is varied from values corresponding to full film lubrication to values corresponding to boundary lubrication. Main findings are that at increasing friction levels in the roller-pin contact, there is a sudden increase in the slide-to-roll ratio (SRR) in the cam-roller contact. The value of the roller-pin friction coefficient at which this sudden increase in SRR is noticed depends on the contact force, the non-Newtonian characteristics, and viscosity–pressure dependence. For roller-pin friction coefficient values higher than this critical value, inclusion of non-Newtonian and thermal effects becomes highly important. Furthermore, after this critical level of roller-pin friction, the lubrication regime rapidly shifts from full film to mixed lubrication. Based on the findings in this work, the importance of ensuring adequate lubrication in the roller-pin contact is highlighted as this appears to be the critical contact in the cam-follower unit.

Numerical Modeling of Mixed Lubrication and Flash Temperature in EHL Elliptical Contacts

2007 ◽  
Vol 130 (1) ◽  
Author(s):  
Neelesh Deolalikar ◽  
Farshid Sadeghi ◽  
Sean Marble
Keyword(s):  
Surface Deformation ◽  
Elastohydrodynamic Lubrication ◽  
Mixed Lubrication ◽  
Asperity Contact ◽  
Lubrication Regime ◽  
Predicting Performance ◽  
Pure Rolling ◽  
Rolling Element ◽  
Contact Pressures ◽  
Film Lubrication

Highly loaded ball and rolling element bearings are often required to operate in the mixed elastohydrodynamic lubrication regime in which surface asperity contact occurs simultaneously during the lubrication process. Predicting performance (i.e., pressure, temperature) of components operating in this regime is important as the high asperity contact pressures can significantly reduce the fatigue life of the interacting components. In this study, a deterministic mixed lubrication model was developed to determine the pressure and temperature of mixed lubricated circular and elliptic contacts for measured and simulated surfaces operating under pure rolling and rolling/sliding condition. In this model, we simultaneously solve for lubricant and asperity contact pressures. The model allows investigation of the condition and transition from boundary to full-film lubrication. The variation of contact area and load ratios is examined for various velocities and slide-to-roll ratios. The mixed lubricated model is also used to predict the transient flash temperatures occurring in contacts due to asperity contact interactions and friction. In order to significantly reduce the computational efforts associated with surface deformation and temperature calculation, the fast Fourier transform algorithm is implemented.

Prediction of Wear Rate Dispersion in Mixed Lubrication

2005 ◽  
Author(s):  
F. Robbe-Valloire ◽  
R. Progri ◽  
B. Paffoni ◽  
R. Gras
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Boundary Lubrication ◽  
Mixed Lubrication ◽  
Tribological Behaviour ◽  
Low Friction ◽  
Local Boundary ◽  
Physico Chemical ◽  
Lubricant Films ◽  
Second Category

Mixed lubrication is usually related to the partition of contacts, and these latter may be divided into two categories. The first includes all asperities working in thin lubricated film (physico-chemical film) conditions. This situation corresponds to local boundary lubrication and is characterised by a local friction coefficient around 0.1. The second category contains all other asperity types. Due to the existence of a thick lubricant films asperities belonging to the second category exhibit a low friction coefficient. The global tribological behaviour for a given contact, however, is function of both categories, since it involves asperities from both categories.

scholarly journals Friction coefficient in mixed lubrication: A simplified analytical approach for highly loaded non-conformal contacts

2017 ◽  
Vol 9 (7) ◽  
pp. 168781401770626 ◽  
Author(s):  
Javier Echávarri Otero ◽  
Eduardo de la Guerra Ochoa ◽  
Enrique Chacón Tanarro ◽  
Benito del Río López
Keyword(s):  
Friction Coefficient ◽  
Thermal Effects ◽  
Mixed Lubrication ◽  
Good Precision ◽  
Experimental Conditions ◽  
Lubrication Regime ◽  
Line Contacts ◽  
Mixed Lubrication Regime ◽  
Lubrication Conditions ◽  
Highly Loaded

This article presents an analytical model for predicting friction in mixed lubrication regime. The calculations consider load shared between roughness asperities and the lubricant film, as well as the appearance of thermal effects in the contact and the influence of the lubricant rheology. Tests using tribometers have been performed to measure the friction coefficient in non-conformal surfaces for both point and line contacts. This allows verifying the results of the model under a broad range of experimental conditions with an influence on the lubrication conditions. Reasonably good precision has been found in the results obtained, which combined with a simplicity of use confers the model a high practical utility for rough estimates of the friction coefficient under mixed lubrication.

Mixed Lubrication of “Parallel” Plane Sliders

1972 ◽  
Vol 39 (1) ◽  
pp. 36-40
Author(s):  
D. S. Bedi ◽  
M. J. Hillier
Keyword(s):  
Theoretical Model ◽  
Friction Coefficient ◽  
Critical Speed ◽  
Mixed Lubrication ◽  
Parallel Plane ◽  
Stick Slip ◽  
Lubrication Conditions ◽  
Film Lubrication ◽  
Slip Phenomenon ◽  
Fluid Film Lubrication

A theoretical model for the friction coefficient indicates two critical speeds of sliding. The lower critical speed corresponds to a change-over from boundary to mixed lubrication conditions, the higher critical speed a transition to full fluid-film lubrication at angles of inclination less than 0.01 deg. The first critical speed appears to be associated with the “stick-slip” phenomenon.

Numerical Investigation on the Mixed Lubrication Performance of Water-Lubricated Coupled Journal and Thrust Bearings

2019 ◽  
Author(s):  
Yanfeng Han ◽  
Guo Xiang ◽  
Jiaxu Wang
Keyword(s):  
Friction Coefficient ◽  
Film Thickness ◽  
Thrust Bearing ◽  
Journal Bearing ◽  
Load Capacity ◽  
Hydrodynamic Pressure ◽  
Mixed Lubrication ◽  
Eccentricity Ratio ◽  
Thrust Bearings ◽  
Lubrication Performance

Abstract The mixed lubrication performance of water-lubricated coupled journal and thrust bearing (simplified as coupled bearing) is investigated by a developed numerical model. To ensure the continuity of hydrodynamic pressure and flow at the common boundary between the journal and thrust bearing, the conformal transformation is introduced to unify the solution domain of the Reynolds equation. In the presented study, the coupled effects between the journal and thrust bearing are discussed. The effects of the thrust bearing geometric film thickness on the mixed lubrication performance, including the load capacity, contact load and friction coefficient, of the journal bearing are investigated. And the effects of the journal bearing eccentricity ratio on the mixed lubrication performance of the thrust bearing are also investigated. The simulated results indicate the mutual effects between the journal and thrust bearing cannot be ignored in the coupled bearing system. The increasing thrust bearing geometric film thickness generates a decrease in load capacity of journal bearing. There exists an optimal eccentricity ratio of journal bearing that yields the minimum friction coefficient of the thrust bearing.

Comparison of tribological performance of roller follower and flat follower under mixed elastohydrodynamic lubrication regime

2016 ◽  
Vol 231 (8) ◽  
pp. 986-996 ◽  
Author(s):  
Amir Torabi ◽  
Saleh Akbarzadeh ◽  
Mohammadreza Salimpour
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Numerical Model ◽  
Film Thickness ◽  
Thermal Effects ◽  
Elastohydrodynamic Lubrication ◽  
Hydrodynamic Pressure ◽  
Minimum Film Thickness ◽  
Cam Follower ◽  
Key Parameter

In this study, a numerical model is developed to show the performance improvement of a cam–follower mechanism when using a roller type follower compared to the flat-faced follower. Nonconformal geometry besides the thermal effects due to the shearing of the lubricant film results in formation of a thin film in which the asperities contribute in carrying the load. The numerical model is developed in which the geometry, load, speed, lubricant properties, and the surface roughness profile is taken as input and the film thickness and friction coefficient as a function of cam angle are predicted. The asperities are assumed to have elastic, elasto-plastic, and plastic deformation. Simulation results indicated that the thermal effects cannot be neglected. Surface roughness is also a key parameter that affects the pressure distribution, film thickness, and friction coefficient. Finally, asperity and hydrodynamic pressure is reported and the performance of the two mechanisms is compared. Roller follower has a considerable preference in terms of friction coefficient compared to flat-faced follower. The minimum film thickness, however, is slightly larger in the flat follower.

scholarly journals The influence of stick–slip transitions in mixed-friction predictions of heavily loaded cam–roller contacts

2018 ◽  
Vol 233 (5) ◽  
pp. 676-691 ◽  
Author(s):  
Shivam S Alakhramsing ◽  
Matthijn B de Rooij ◽  
Mark van Drogen ◽  
Dirk J Schipper
Keyword(s):  
Friction Coefficient ◽  
Rotational Velocity ◽  
Mixed Lubrication ◽  
Contact Forces ◽  
Contact Friction ◽  
Real Surface ◽  
Asperity Contact ◽  
Roughness Effects ◽  
Friction Mechanism ◽  
Stick Slip

A load-sharing-based mixed lubrication model, applicable to cam–roller contacts, is developed. Roller slippage is taken into account by means of a roller friction model. Roughness effects in the dry asperity contact component of the mixed lubrication model are taken into account by measuring the real surface topography. The proportion of normal and tangential load due to asperity interaction is obtained from a dry contact stick–slip solver. Lubrication conditions in a cam–roller follower unit, as part of the fuel injection equipment in a heavy-duty diesel engine, are analyzed. Main findings are that stick–slip transitions (or variable asperity contact friction coefficient) are of crucial importance in regions of the cam where the acting contact forces are very high. The contact forces are directly related to the sliding velocity/roller slippage at the cam–roller contact and thus also to the static friction mechanism of asperity interactions. Assuming a constant asperity contact friction coefficient (or assuming that gross sliding has already occurred) in highly loaded regions may lead to large overestimation in the minimal required cam–roller contact friction coefficient in order to keep the roller rolling. The importance of including stick–slip transitions into the mixed lubrication model for the cam–roller contact is amplified with decreasing cam rotational velocity.

Effect of Electrical Potential on DPPC Liposome Lubrication for Artificial Joint

2014 ◽  
Vol 905 ◽  
pp. 156-160
Author(s):  
Hai Yu Zhou ◽  
Shan Wei ◽  
Xiao Hui Wei ◽  
Cheng Tao Wang
Keyword(s):  
Friction Coefficient ◽  
Electrical Potential ◽  
Potential Effect ◽  
Negative Potential ◽  
Joint Surface ◽  
Artificial Joint ◽  
Low Friction ◽  
Positive Potential ◽  
Lubrication Performance ◽  
Enhanced Adsorption

This study aimed at investigating positive and negative potential effect on phospholipid lubrication for artificial joint. Surface potentials of CoCrMo in saline were measured once per day for 1 week to simulate corrosion of implanted artificial joint. Both +250 mV and-250 mV were applied on CoCrMo. 2mg/ml DPPC liposome was fabricated to produce lipidic adsorption on CoCrMo. Friction tests were carried out on cartilage vs. CoCrMo and UHMWPE vs. CoCrMo. The results showed that superficial potential of CoCrMo in saline changed from-177 mV at 1stday to 133mV at 7thday. Lubrication performance of DPPC liposome without potential was declined gradually. Liposome@-250 mV sustained low friction coefficient of both tribopairs whereas liposome@+250 mV greatly increased friction coefficient of UHMWPE vs. CoCrMo from 0.041 to 0.076. It demonstrated that negative potential enhanced adsorption of DPPC liposome, and promoted its lubrication. In contrast, positive potential on CoCrMo due to corrosion deteriorated liposome lubrication.

scholarly journals Characterization and Tribological Performances of Graphene and Fluorinated Graphene Particles in PAO

Nanomaterials ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 2126
Author(s):  
Yanjie Chen ◽  
Enzhu Hu ◽  
Hua Zhong ◽  
Jianping Wang ◽  
Ayush Subedi ◽  
...  
Keyword(s):  
Crystal Structure ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Film Formation ◽  
Low Friction ◽  
Lubrication Film ◽  
Lubrication Performance ◽  
Alpha Olefin ◽  
Average Wear ◽  
Fluorinated Graphene

Graphene has been widely used as a lubricating additive to reduce the energy consumption of engines and improve fuel economy because of its unique crystal structure. Herein, graphene (GR) and fluorinated graphene (F-GR) nanoparticles were prepared by ball milling and liquid-phase exfoliation. The SEM/EDS, HRTEM, XPS, Raman spectrometer, X-ray spectrometer, FTIR were used to investigate the morphologies, surface groups, and crystal structure of two kinds of graphene materials. The influence of loads on the tribological properties of two kinds of particles was investigated in Poly Alpha Olefin (PAO6) using a UMT-2 reciprocating tribometer. Results showed that the crystal structure of GR is better than F-GR. F-GR can improve the lubrication performance of PAO6. For PAO6 containing 1 wt% F-GR at 10 N, the average friction coefficient and average wear rate decreased by 12.3% and 87% relative to pure PAO6, respectively. However, the high load resulted in an inconspicuous anti-wear and anti-friction effect. The influence of F-GR on the tribological behavior of PAO6 was more substantial than that of GR. The friction and wear mechanisms attributed to F-GR quickly entered the interface between the friction pairs. Friction-induced F-GR nanosheets mainly took the tribo-chemical reactions to participate in the lubrication film formation and helped achieve a low friction coefficient and wear rate.

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