Numerical Simulation of the Effect of Channel Orientation on Fluid Flow and Heat Transfer at High Buoyancy Number in a Rotating Two-Pass Channel With Angled Ribs

2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Berrabah Brahim ◽  
Aminallah Miloud

Convective heat transfer in a rotating two-pass square channel with 45 deg ribs is numerically investigated to simulate turbine blade cooling operation under extreme design cooling conditions (high rotation number, high density ratio, and high buoyancy number). Two channel orientations are examined β = 0 deg and β = 45 deg in order to determine the effects of passage orientation on flow and heat transfer. For a reference pressure of 10-atm and a Reynolds number of 25,000, the results show that at low buoyancy number and for both channel orientations, the combined effect of Coriolis and centrifugal buoyancy forces generates an important thermal gradient between low- and high-pressure surfaces of the first passage, while the second passage remains almost unchanged compared to the stationary cases. At high buoyancy number, and unlike low buoyancy number, the interaction of Coriolis-driven cells, rib-induced vortices, and buoyancy-driven cells are destructive, which degrade the heat transfer rate on trailing and leading surfaces in the first passage for β = 0 deg. In contrast, for β = 45 deg, this interaction is constructive, which enhances the heat transfer rate on co-trailing and co-leading surfaces. In the second passage, the interaction of rib-induced vortices and buoyancy-driven cells deteriorates significantly the heat transfer rate in case of β = 0 deg than in case of β = 45 deg compared to low buoyancy number. The computations are performed using the second-moment closure turbulence model and the numerical results are in fair agreement with available experimental data.

Author(s):  
Berrabah Brahim

The effect of rib orientation on flow and heat transfer in a four-pass square channel with skewed ribs in nonorthogonal-mode rotation was numerically studied by using omega-based Reynolds stress model (SMC−ω). Two cases are examined: in first case, the ribs are oriented with respect to the main flow direction at an angle of −45 deg in the first and third passage and at an angle of +45 deg in the second passage. The second case is identical to the first case with the ribs oriented at angle of +45 deg in the three passages. The calculations are carried out for a Reynolds number of 25,000, a rotation number of 0.24, and a density ratio of 0.13. The results show that the secondary flows induced by −45 deg ribs and by rotation combine partially destructively in the first and third passage of first case. In contrast, for second case, the secondary flows induced by +45 deg ribs and by rotation combine constructively in the first passage, while the flow is dominated by the vortices induced by +45 deg ribs in the third passage. In first case, a significant degradation of the heat transfer rate is observed on the coleading side of the first passage and on both cotrailing and coleading sides of the third as compared to second case. Consequently, the rib orientations at +45 deg are preferred in the radial outward flowing passage with an acceptable pressure drop. The numerical results are in agreement with the available experimental data.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Karthikeyan Paramanandam ◽  
Venkatachalapathy S. ◽  
Balamurugan Srinivasan

Purpose The purpose of this paper is to study the flow and heat transfer characteristics of microchannel heatsinks with ribs, cavities and secondary channels. The influence of length and width of the ribs on heat transfer enhancement, secondary flows, flow distribution and temperature distribution are examined at different Reynolds numbers. The effectiveness of each heatsink is evaluated using the performance factor. Design/methodology/approach A three-dimensional solid-fluid conjugate heat transfer numerical model is used to study the flow and heat transfer characteristics in microchannels. One symmetrical channel is adopted for the simulation to reduce the computational cost and time. Flow inside the channels is assumed to be single-phase and laminar. The governing equations are solved using finite volume method. Findings The numerical results are analyzed in terms of average Nusselt number ratio, average base temperature, friction factor ratio, pressure variation inside the channel, temperature distribution, velocity distribution inside the channel, mass flow rate distribution inside the secondary channels and performance factor of each microchannels. Results indicate that impact of rib width is higher in enhancing the heat transfer when compared with its length but with a penalty on the pressure drop. The combined effects of secondary channels, ribs and cavities helps to lower the temperature of the microchannel heat sink and enhances the heat transfer rate. Practical implications The fabrication of microchannels are complex, but recent advancements in the additive manufacturing techniques makes the fabrication of the design considered in this numerical study feasible. Originality/value The proposed microchannel heatsink can be used in practical applications to reduce the thermal resistance, and it augments the heat transfer rate when compared with the baseline design.


2020 ◽  
Vol 30 (10) ◽  
pp. 4583-4606 ◽  
Author(s):  
Najiyah Safwa Khashi’ie ◽  
Norihan Md Arifin ◽  
Ioan Pop ◽  
Roslinda Nazar ◽  
Ezad Hafidz Hafidzuddin ◽  
...  

Purpose This paper aims to scrutinize the analysis of non-axisymmetric Homann stagnation point flow and heat transfer of hybrid Cu-Al2O3/water nanofluid over a stretching/shrinking flat plate. Design/methodology/approach The similarity transformation which fulfils the continuity equation is opted to transform the coupled momentum and energy equations into the nonlinear ordinary differential equations. Numerical solutions which are elucidated in the tables and graphs are obtained using the bvp4c solver. Findings Non-unique solutions (first and second) are feasible for both stretching and shrinking cases within the specific values of the parameters. First solution is the physical/real solution based on the execution of stability analysis. An upsurge of the ratio of the ambient fluid strain rate to the plate strain rate can delay the boundary layer separation, whereas a boost of the ratio of the ambient fluid shear rate to the plate strain rate only accelerates the separation of boundary layer. The heat transfer rate of hybrid nanofluid is greater for the stretching case than the shrinking case. However, for the shrinking case, the heat transfer rate intensifies with the increment of the copper (Cu) nanoparticles volume fraction, whereas a contrary result is found for the stretching case. Originality/value The present numerical results are original and new. It can contribute to other researchers on electing the relevant parameters to optimize the heat transfer process in the modern industry, and the right parameters to generate non-unique solution so that no misjudgment on flow and heat transfer features.


Energies ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3655 ◽  
Author(s):  
Iván D. Palacio-Caro ◽  
Pedro N. Alvarado-Torres ◽  
Luis F. Cardona-Sepúlveda

Heat treatments, such as steel tempering, are temperature-controlled processes. It allows ferrous steel to stabilize its structure after the heat treatment and quenching stages. The tempering temperature also determines the hardness of the steel, preferably to its optimum working strength. In a tempering furnace, a heat-resistant fan is commonly employed to generate moderate gas circulation to obtain adequate temperature homogeneity and heat transfer. Nevertheless, there is a tradeoff because the overall thermal efficiency is expected to reduce because of the high rotating speed of the fan. Therefore, this study numerically investigates the thermal efficiency changes of an electric tempering furnace due to changes in the rotating speed of the fan and the effects on temperature homogeneity and the heat transfer rate to the load. Heat losses through the walls were calculated from the external temperature measurement of the furnace. Four different speeds were simulated: 720, 990, 1350, and 1800 rpm. Thermal homogeneity was improved at higher rotating speeds; this is because the recirculation zone caused by the fan improved the flow mixing and the heat transfer. However, it was found that the thermal efficiency of the tempering furnace decreased as the rotating speed values increased. Therefore, these characteristics should be modulated to obtain a profit when controlling the rotating speed. For example, although thermal efficiency decreases by 20% when the rotating speed is doubled, the heat transfer rate to load is increased by up to 50%, which can be beneficial in decreasing the process of tempering times.


2005 ◽  
Vol 2005 (1) ◽  
pp. 36-44 ◽  
Author(s):  
R. Ben-Mansour ◽  
L. Al-Hadhrami

Internal cooling is one of the effective techniques to cool turbine blades from inside. This internal cooling is achieved by pumping a relatively cold fluid through the internal-cooling channels. These channels are fed through short channels placed at the root of the turbine blade, usually called entrance region channels. The entrance region at the root of the turbine blade usually has a different geometry than the internal-cooling channel of the blade. This study investigates numerically the fluid flow and heat transfer in one-pass smooth isothermally heated channel using the RNGk−εmodel. The effect of Reynolds number on the flow and heat transfer characteristics has been studied for two mass flow rate ratios (1/1and1/2) for the same cooling channel. The Reynolds number was varied between10 000and50 000. The study has shown that the cooling channel goes through hydrodynamic and thermal development which necessitates a detailed flow and heat transfer study to evaluate the pressure drop and heat transfer rates. For the case of unbalanced mass flow rate ratio, a maximum difference of8.9% in the heat transfer rate between the top and bottom surfaces occurs atRe=10 000while the total heat transfer rate from both surfaces is the same for the balanced mass flow rate case. The effect of temperature-dependent property variation showed a small change in the heat transfer rates when all properties were allowed to vary with temperature. However, individual effects can be significant such as the effect of density variation, which resulted in as much as9.6% reduction in the heat transfer rate.


2014 ◽  
Vol 11 (04) ◽  
pp. 1350058 ◽  
Author(s):  
MD HAMIDUR RAHMAN ◽  
SUNG IN KIM ◽  
IBRAHIM HASSAN

Unsteady simulations were performed to investigate time dependent behaviors of the leakage flow structures and heat transfer on the rotor blade tip and casing in a single stage gas turbine engine. This paper mainly illustrates the unsteady nature of the leakage flow and heat transfer, particularly, that caused by the stator–rotor interactions. In order to obtain time-accurate results, the effects of varying the number of time steps, sub iterations, and the number of vane passing periods was firstly examined. The effect of tip clearance height and rotor speeds was also examined. The results showed periodic patterns of the tip leakage flow and heat transfer rate distribution for each vane passing. The relative position of the vane and vane trailing edge shock with respect to time alters the flow conditions in the rotor domain, and results in significant variations in the tip leakage flow structures and heat transfer rate distributions. It is observed that the trailing edge shock phenomenon results in a critical heat transfer region on the blade tip and casing. Consequently, the turbine blade tip and casing are subjected to large fluctuations of Nusselt number (about Nu = 2000 to 6000 and about Nu = 1000 to 10000, respectively) at a high frequency (coinciding with the rotor speed).


2001 ◽  
Vol 123 (3) ◽  
pp. 563-575 ◽  
Author(s):  
Yong-Jun Jang ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Numerical predictions of three-dimensional flow and heat transfer are presented for a two-pass square channel with and without 60 deg angled parallel ribs. Square sectioned ribs were employed along one side surface. The rib height-to-hydraulic diameter ratio e/Dh is 0.125 and the rib pitch-to-height ratio (P/e) is 10. The computation results were compared with the experimental data of Ekkad and Han [1] at a Reynolds number (Re) of 30,000. A multi-block numerical method was used with a chimera domain decomposition technique. The finite analytic method solved the Reynolds-Averaged Navier Stokes equation in conjunction with a near-wall second-order Reynolds stress (second-moment) closure model, and a two-layer k-ε isotropic eddy viscosity model. Comparing the second-moment and two-layer calculations with the experimental data clearly demonstrated that the angled rib turbulators and the 180 deg sharp turn of the channel produced strong non-isotropic turbulence and heat fluxes, which significantly affected the flow fields and heat transfer coefficients. The near-wall second-moment closure model provides an improved heat transfer prediction in comparison with the k-ε model.


Author(s):  
Yong-Jun Jang ◽  
Hamn -Ching Chen ◽  
Je-Chin Han

Numerical predictions of three -dimensional flow and heat transfer are presented for a rotating square channel with 45° angled ribs as tested by Johnson et al. (1994). The rib height-to-hydraulic diameter ratio (e/Dh) is 0.1 and the rib pitch-to-height ratio (P/e) is 10. The cross-section of the ribs has rounded edges and corners. The computation results are compared with Johnson’s et al. (1994) experimental data at a Reynolds number (Re) of 25,000, inlet coolant-to-wall density ratio (Δρ/ρ) of 0.13, and three rotation numbers (Ro) of 0.0, 0.12, 0.24. A multi-block numerical method has been employed with a near-wall second-moment turbulence closure model. In the present method, the convective transport equations for momentum, energy, and turbulence quantities are solved in curvilinear, body-fitted coordinates using the finite-analytic method. Pressure is computed using a hybrid SIMPLER/PISO approach, which satisfies the continuity of mass and momentum simultaneously at every time step. The second-moment solutions show that the secondary flows induced by the angled ribs, rotating buoyancy, and Coriolis forces produced strong non-isotropic turbulent stresses and heat fluxes that significantly affected flow fields and surface heat transfer coefficients. The present near-wall second-moment closure model provided an improved flow and heat transfer prediction.


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