Section 5. Tables of Suggested Water Chemistry Targets

2022 ◽  
pp. 28-30
Author(s):  

Consensus water chemistry controls for the six types of steam generator systems are presented in Tables 1 through 7. The tabulated information is categorized according to operating pressure ranges because this is the prime factor that dictates the type of internal water chemistry employed, the normal cycles of feedwater concentration, the silica volatility, and the carryover tendency. The difference between steam and water densities decreases with increasing pressure and temperature; therefore, separating the steam/water phases completely in the boiler drum becomes increasingly difficult to achieve. Since the tendency to carryover is greater at higher operating pressures, it is necessary to maintain lower boiler water contaminant concentrations to meet the same steam purity target.

Author(s):  
Leonid S. Bobe ◽  
Nikolay A. Salnikov

Analysis and calculation have been conducted of the process of low-pressure reverse osmosis in the membrane apparatus of the system for recycling hygiene water for the space station. The paper describes the physics of the reverse osmosis treatment and determines the motive force of the process, which is the difference of effective pressures (operating pressure minus osmotic pressure) in the solution near the surface of the membrane and in the purified water. It is demonstrated that the membrane scrubbing action is accompanied by diffusion outflow of the cleaning agent components away from the membrane. The mass transfer coefficient and the difference of concentrations (and, accordingly, the difference of osmotic pressures) in the boundary layer of the pressure channel can be determined using an extended analogy between mass transfer and heat transfer. A procedure has been proposed and proven in an experiment for calculating the throughput of a reverse osmosis apparatus purifying the hygiene water obtained through the use of a cleaning agent used in sanitation and housekeeping procedures on Earth. Key words: life support system, hygiene water, water processing, low-pressure reverse osmosis, space station.


Author(s):  
G. Saji ◽  
V. A. Yurmanov ◽  
V. I. Baranenko ◽  
V. A. Fedorova ◽  
G. Karzov ◽  
...  

By focusing on NPPs of Western design (e.g. PWR and BWR), the first author (G. Saji) has established that ‘long cell action’ corrosion plays a pivotal role in practically all unresolved corrosion issues for all types of nuclear power plants as presented in a series of papers already published (1–9). The authors believe that a similar study of NPPs of Russian design, with their unique scientific and technological basis compared to Western plants, are important to illustrate that this mechanism can occur even with different materials, welding technology or operation (e.g. water chemistry control). Among all the differences, it is important to note that PWSCC per se does not seem to be occurring in VVER plants, although no specific reason has yet to be identified. In this paper, a detailed electrochemical assessment is first made on the behavior of ammonia-potassium water chemistry and structural materials at the normal operational temperature in the primary water of VVERs. The chemical and electrochemical characteristics of the ammonia in VVERS were found to be significantly different from those of PWRs which use the hydrogen water chemistry. However, the water chemistry of RBMK is not fundamentally different from that of the Western BWR and therefore the previous studies on SCC of BWRs are generally applicable. On the bases of these studies, various corrosion issues commonly experienced in NPPs of Russian design (VVER and RBMK) are briefly reviewed. They include: (i) pitting corrosion in un-clad VVER-440 RV; (ii) corrosion cracking at the transition welding joints of RV nozzles and piping; (iii) corrosion issues in PGV-440 steam generator collectors; (iv) steam generator tube and collector corrosion; (v) IGSCC in RBMK with austenitic steel piping; (vi) FAC (E-C) in the secondary system of VVERs; and (vii) Anomalous corrosion products sedimentation in the core region in some VVERs. Since the long cell action hypothesis does not seem to contradict the various corrosion activities being experienced in NPPs of Russian design, the first author invites further study on the potential involvement of this mechanism since this hypothesis provides new insight into many of the unresolved corrosion issues. More specifically, the VVERs’ ammonia-potassium water chemistry has theoretically been identified as playing a key role in the prevention of PWSCC, which is one of the most troublesome mechanism of corrosion degradation in many Western PWRs. In view of this significance, the authors proposed an urgent international joint initiative to prove or disprove this mechanism’s existence in nuclear power systems.


2015 ◽  
Vol 62 (5) ◽  
pp. 322-326 ◽  
Author(s):  
Zhiping Zhu ◽  
Xiaocui Jiao ◽  
Xueying Tang ◽  
Haiwei Lu

Purpose – The purpose of this paper was to investigate the effects of SO42− concentration on the corrosion behaviour of T23 and T12 steels in simulated water chemistry condition solution of 600 MW fossil-fired power boilers. Design/methodology/approach – The influence and mechanism of SO42− ions on the pitting corrosion of T23 and T12 steels in simulated oxygenated treatment water chemistry solution was studied using electrochemical potentiodynamic polarization scans and electrochemical impedance spectroscopy. Findings – The results showed that T23 and T12 were susceptible to pitting corrosion in the simulated solution with full SO42− concentration for the competitive adsorption of OH− and SO42− on the surface of steels. The pitting sensitivity of the steels improved with increasing SO42− concentration. The corrosion resistance for SO42− of T23 was stronger than that for T12. Originality/value – This study is an attempt to provide direction for regulating the concentration of SO42− in boiler water and for selecting the material for boiler water wall tubes.


2018 ◽  
Vol 7 (4.19) ◽  
pp. 960
Author(s):  
Mishaal A. AbdulKareem

Cold startup of boiler is the process of boiler operation with water at ambient temperature and pressure with all intake and discharge valves are fully closed to permit fast development of pressure.  A mathematical model is developed to estimate the pressure response during cold startup of a perfectly insulated steam generator unit. A commercial type pressure switch is used in this unit to control and maintain the desired set point of the steam operating pressure. This mathematical model assume that the thermal properties of the supplied liquid water are temperature dependent. It is based on a novel Pressure Marching Technique that is coded using a FORTRAN language computer program. The maximum percentage error of (8.24 %) was obtained when comparing the predicted results of the mathematical model with the measured values obtained from the experimental test that was done using a (2 kW) electric steam generator unit with a volume of (30 litter) and maximum operating pressure of (8 bar). In addition, the same behavior of the predicted results was obtained when compared with results of a previously published article. It was found that the time constant of the pressure control system is directly proportional with its operating pressure set point and with the volume of the steam generator and its void fraction. A (50%) increase in the pressure set point will increase the time constant by (66.16%). Increasing the boiler volume by (166.667%) will increase the time constant by (166.677%) and increasing the boiler void fraction by (150%) will increase the time constant by (23.634%). The time constant is inversely proportional with the heating power of the steam generator. A (100%) increase in the heating power will decrease the time constant by (50%). The time constant is independent of the initial water temperature. Also, it was found that the time delay to start water evaporation is directly proportional with the volume of the steam generator. A (166.667%) increase in boiler volume will increase the time delay by (166.65%). The time delay is inversely proportional with the initial water temperature and with the heating power and void fraction of the steam generator. A (38.889%) increase in the initial water temperature will decrease the time delay by (8.882%). Increasing the heating power by (100%) will decrease the time delay by (50%) and increasing the boiler void fraction by (150%) will decrease the time delay by (16.665%). The time delay is independent on the operating pressure set point.  


2022 ◽  
pp. 1-2
Author(s):  

This document has been prepared by the Water Technology Subcommittee of the ASME Research and Technology Committee on Steam and Water in Thermal Systems as a consensus of proper current operating practices for the control of feedwater and boiler water chemistry in the operation of industrial and institutional, high duty, primary fuel fired boilers. These practices are aimed at minimizing corrosion, deposition, cleaning requirements, and unscheduled outages in the steam generators and associated condensate, feedwater and steam systems for boilers, and steam system components which are currently available. This publication is an expansion and revision of the operating practice consensus documents previously issued by the Committee [1-3]. The tabulated values herein update and replace the ones previously published. Titles have been edited and clarified. The text has been reordered and modified where necessary. THE TEXT IS OF PRIME IMPORTANCE AND SHOULD BE CONSIDERED FULLY BEFORE USING THE TABULATED VALUES. One Appendix has been added to provide additional guidance.


2022 ◽  
pp. 14-27
Author(s):  

The maintenance of specified feedwater and boiler water chemistry must be well regulated and documented by frequent analysis and record keeping. Normally, a combination of online analyzers and grab sample measurements is used to ensure proper chemistry control. Guidance on sample collection and conditioning is provided in “Consensus on Operating Practices for the Sampling and Monitoring of Feedwater and Boiler Water Chemistry in Modern Industrial Boilers” [7].


1954 ◽  
Vol 46 (5) ◽  
pp. 953-954
Author(s):  
A. A. Berk
Keyword(s):  

Author(s):  
Zhelin Liu ◽  
John Michael Harris ◽  
Jichuan Liu ◽  
Dong Han ◽  
Lei Liu

The art and science of boiler drum water level measurement has long been the source of questionable results. A low-tech examination of the boiler drum reveals where the drum level has been controlling — there is a water mark inside the drum. The problem is obvious; the mark in the drum and that in the control system do not agree. The level is off by a wide margin. This paper seeks to explain how poor assumptions are the source of the error. Then two design approaches are considered to eliminate the sources of error. Consider that boiler drum water is not saturated; feedwater entering from the economizer is below saturation. Also consider the constant head chamber. Typically, the reference leg is considered to be at ambient temperature, but it is really a gradient starting at near drum temperature. The effect of these two poor assumptions is a relatively large error such that the true level is different from indicated level. Once this situation is understood, it is possible to redesign instruments which take the actual situation into account. One such instrument is nearly the same as the original DP-type instrument, but the constant head chamber is located inside the drum. This design change deals with both errors. It eliminates the differences in temperature and density between the constant head leg and the water inside the drum. It also exposes the constant head leg to the exact same temperature as the boiler water, thus eliminating the need for complicated (and incorrect) formulae to compensate for the differences in density. A second design approach is to “steam jacket” an instrument located outside the drum, thus eliminating the differences in temperature and density. This is an appropriate way to deal with the Conductivity Probe and the Boiler Water gauge glass. By steam jacketing these instruments, we can make the water temperature between the indicator and the drum almost the same.


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