The Use of Gaseous Fuels on Aero-Derivative Gas Turbine Engines

Author(s):  
Philippe Mathieu ◽  
Pericles Pilidis

In this paper, the use of various gaseous fuels in aero-derivative gas turbine engines is analysed. The gases investigated are natural gas and three coal synthetic gases of calorific values which are significantly lower than that of natural gas. The analysis is carried out employing natural gas fuel as a yardstick for comparison. Due to the lower calorific values of synthetic gases, the mass flow balance between compressors and turbines is altered. This in turn affects the matching of the components and the overall performance of a gas turbine engine. The engines examined are a single spool gas generator with a free power turbine and the double engine described in a previous paper. The main conclusion drawn from this analysis is that, for a given power output, the use of synthetic gases will result in an erosion of surge margins and in a reduction of the overall efficiency of the power plant.

Author(s):  
F. J. Suriano ◽  
R. D. Dayton ◽  
Fred G. Woessner

The Garrett Turbine Engine Company, a Division of the Garrett Corporation, authorized under Air Force Contract F33615-78-C-2044 and Navy Contract N00140-79-C-1294, has been conducting development work on the application of gas-lubricated hydrodynamic journal foil bearings to the turbine end of gas turbine engines. Program efforts are directed at providing the technology base necessary to utilize high-temperature foil bearings in future gas turbine engines. The main thrust of these programs was to incorporate the designed bearings, developed in test rigs, into test engines for evaluation of bearing and rotor system performance. The engine test programs included a full range of operational tests; engine thermal environment, endurance, start/stops, attitude, environmental temperatures and pressures, and simulated maneuver bearing loadings. An 88.9 mm (3.5-inch) diameter journal foil bearing, operating at 4063 RAD/SEC (38,800 rpm), has undergone test in a Garrett GTCP165 auxiliary power unit. A 44.4 mm (1.75-inch) diameter journal foil bearing, operating at 6545 RAD/SEC (62,500 rpm) has undergone test in the gas generator of the Garrett Model JFS190. This paper describes the engine test experience with these bearings.


Author(s):  
O. Andriets ◽  
V. Matviienko ◽  
V. Ocheretianyi

Gas-turbine engines (GTE) posses a number of technical merits and they are widely used in the structure of ship propulsion complexes. However, if GTE is used as a ship cruise engine it is necessary to increase efficiency with the goal to be competitive to diesels. Increasing of the simple cycle GTE efficiency is possible due to the overexpansion turbine employment, where the internal energy of exhaust gases is used. That allows to obtain, deducting energy expenses on exhaust gases pressing, the additional useful work without the additional fuel expenses. Power overexpansion turbine employment leads to raising of power plant heaviness, that’s why it is desirable to increase engine power when its weight is constant. Insertion of the intermediate gas reheating before power turbine in the thermal scheme of GTE with the power overexpansion turbine considerably increases GTE’s specific power. GTE with the intermediate gas reheating before the power overexpansion turbine have greater specific power and they are more economic than simple cycle’s GTE on a large spectrum of ship’s power plant operating regimes. GTE with intermediate gas reheating before the power overexpansion turbine have stable efficiency on operating regimes, that’s why it is preferable to employ them for hydrofoil ships.


Author(s):  
N. Sourial

Today’s high technology gas turbine engines incorporate the world’s most exotic alloys and are built to some of the most precise dimensional tolerances encountered in any industry. The constant drive for increased performance while substantially reducing fuel consumption and weight has pushed engine components and their designers to limits never before realized. To achieve these limits new methods and materials have evolved; not exclusively in the production of the engines but also in the repair and maintenance of them. The typical problems encountered in repair and maintenance are numerous and varied as are their solutions. This paper, however, will concentrate on one in particular and that is the typical damage encountered on a first stage power turbine vane ring and the technology employed to repair such damage. The vane ring was chosen because it is representative of a common problem encountered by all gas turbine engine manufacturers and simultaneously involves some of the most up to date repair techniques to restore it.


Author(s):  
Xiying Niu ◽  
Feng Lin ◽  
Weishun Li ◽  
Chen Liang ◽  
Shunwang Yu ◽  
...  

Gas turbine engines are widely used as the marine main power system. However, they can’t reverse like diesel engine. If the reversal is realized, other ways must be adopted, for example, controllable pitch propeller (CPP) and reversible gearing. Although CPP has widespread use, the actuator installation inside the hub of the propeller lead to the decrease in efficiency, and it takes one minute to switch “full speed ahead” to “full speed astern”. In addition, some devices need to be added for the reversible gearing, and it takes five minutes to switch from “full speed ahead” “to “full speed astern”. Based on the gas turbine engine itself, a reversible gas turbine engine is proposed, which can rotate positively or reversely. Most important of all, reversible gas turbine engine can realize operating states of “full speed ahead”, “full speed astern“ and “stop propeller”. And, it just takes half of one minute to switch “full speed ahead” to “full speed astern”. Since reversible gas turbine engines have compensating advantages, and especially in recent years computational fluid dynamics (CFD) technology and turbine gas-dynamics design level develop rapidly, reversible gas turbine engines will be a good direction for ship astern. In this paper, the power turbine of a marine gas turbine engine was redesigned by three dimensional shape modification, and the flow field is analyzed using CFD, in order to redesign into a reverse turbine. The last stage vanes and blades of this power turbine were changed to double-layer structure. That is, the outer one is reversible turbine, while the inner is the ahead one. Note that their rotational directions are opposite. In order to realize switching between rotation ahead and rotation astern, switching devices were designed, which locate in the duct between the low pressure turbine and power turbine. Moreover, In order to reduce the blade windage loss caused by the reversible turbine during working ahead, baffle plates were used before and after the reversible rotor blades. This paper mainly studied how to increase the efficiency of the reversible turbine stage, the torque change under different operating conditions, rotational speed and rotational directions, and flow field under typical operating conditions. A perfect profile is expected to provide for reversible power turbine, and it can decrease the blade windage loss, and increase the efficiency of the whole gas turbine engine. Overall, the efficiency of the newly designed reversible turbine is up to 85.7%, and the output power is more than 10 MW, which can meet requirements of no less than 30% power of rated condition. Most importantly, the shaft is not over torque under all ahead and astern conditions. Detailed results about these are presented and discussed in the paper.


2018 ◽  
Vol 220 ◽  
pp. 03008
Author(s):  
Andrey Tkachenko ◽  
Viktor Rybakov ◽  
Evgeny Filinov

The paper describes the distinctive features of the altitude-velocity characteristics of detonation gas turbine engines. The necessity of developing a new type of gas turbine engines is substantiated and the main features of detonation engines are described. The principal constructive scheme of detonation gas turbine engines is presented. Developed the one-dimensional mathematical model of detonation gas turbine engine. This model describes a working process in a gas generator and a traction module. Its verification with a real prototype is performed. A number of studies were carried out using the developed mathematical model. A comparison of the pulsating engine with the classic afterburner was performed. From the obtained results it is concluded that detonation engines are more economical than the engines of traditional schemes. It was also revealed that it is possible to obtain a range of flight speeds depending on a certain height only by adjusting the gas generator according to different control laws. In this regard, the purpose of further work will be the development of a three-dimensional mathematical model of the detonation engine and the creation on its basis of a stand of virtual tests for further research.


Author(s):  
Richard J. Roby ◽  
Maclain M. Holton ◽  
Michael S. Klassen ◽  
Leo D. Eskin ◽  
Richard J. Joklik ◽  
...  

It is estimated that 30% of the over 1 billion cubic feet per day of natural gas produced in the Bakken shale field is lost to flaring. This flared gas, were it to be collected and used in DLE power generation gas turbine engines, represents approximately 1.2 GW of collective electric power. The main reason that much of this gas is flared is that the infrastructure in the Bakken lacks sufficient capacity or compression to combine and transport the gas streams. One of the reasons that this gas cannot be utilized on-site for power generation is that it contains significant amounts of natural gas liquids (NGLs) which make the gas unsuitable as a fuel for natural gas-fired gas turbine engines. A Lean, Premixed, Prevaporized (LPP) combustion technology has been developed that converts liquid fuels into a substitute for natural gas. This LPP Gastm can then be used to fuel virtually any combustion device in place of natural gas, yielding emissions comparable to those of ordinary natural gas. The LPP technology has been successfully demonstrated in over 1,000 hours of clean power generation on a 30 kW Capstone C30 microturbine. To date, 15 different liquid fuels have been vaporized and burned in the test gas turbine engine. To simulate the vaporization of NGLs, liquids including propane, pentane, and naphtha, among other liquids, have been vaporized and blended with methane. Emissions from the burning of these vaporized liquid fuels in the test engine have been comparable to baseline emissions from ordinary natural gas of 3 ppm NOx and 30 ppm CO. Autoignition of the vaporized liquid fuels in the gas turbine is controlled by the fraction of inert diluent added in the vaporization process. The LPP technology is able to process an infinitely variable composition of NGL components in the fuel stream by continually adjusting the amount of dilution to maintain a heating value consistent with natural gas. Burning the flare gases containing NGLs from a well locally, in a power generation gas turbine, would provide electricity for drilling operations. A microgrid can distribute power locally to the camps and infrastructure supporting the drilling and processing operations. Using the flare gases on-site has the benefit of reducing or eliminating the need for diesel tankers to supply fuel for power generation systems and equipment associated with the drilling operations.


Author(s):  
P. A. Phillips ◽  
Peter Spear

After briefly summarizing worldwide automotive gas turbine activity, the paper analyses the power plant requirements of a wide range of vehicle applications in order to formulate the design criteria for acceptable vehicle gas turbines. Ample data are available on the thermodynamic merits of various gas turbine cycles; however, the low cost of its piston engine competitor tends to eliminate all but the simplest cycles from vehicle gas turbine considerations. In order to improve the part load fuel economy, some complexity is inevitable, but this is limited to the addition of a glass ceramic regenerator in the 150 b.h.p. engine which is described in some detail. The alternative further complications necessary to achieve satisfactory vehicle response at various power/weight ratios are examined. Further improvement in engine performance will come by increasing the maximum cycle temperature. This can be achieved at lower cost by the extension of the use of ceramics. The paper is intended to stimulate the design application of the gas turbine engine.


NDT World ◽  
2021 ◽  
pp. 58-61
Author(s):  
Aleksey Popov ◽  
Aleksandr Romanov

A large number of aviation events are associated with the surge of gas turbine engines. The article analyzes the existing systems for diagnostics of the surge of gas turbine engines. An analysis of the acoustic signal of a properly operating gas turbine engine was carried out, at which a close theoretical distribution of random values was determined, which corresponds to the studied distribution of the amplitudes of the acoustic signal. An invariant has been developed that makes it possible to evaluate the development of rotating stall when analyzing the acoustic signal of gas turbine engines. A method is proposed for diagnosing the pre-surge state of gas turbine engines, which is based on processing an acoustic signal using invariant dependencies for random processes. A hardware-software complex has been developed using the developed acoustic method for diagnosing the pre-surge state of gas turbine engines.


2021 ◽  
Author(s):  
Jeffrey S. Patterson ◽  
Kevin Fauvell ◽  
Dennis Russom ◽  
Willie A. Durosseau ◽  
Phyllis Petronello ◽  
...  

Abstract The United States Navy (USN) 501-K Series Radiological Controls (RADCON) Program was launched in late 2011, in response to the extensive damage caused by participation in Operation Tomodachi. The purpose of this operation was to provide humanitarian relief aid to Japan following a 9.0 magnitude earthquake that struck 231 miles northeast of Tokyo, on the afternoon of March 11, 2011. The earthquake caused a tsunami with 30 foot waves that damaged several nuclear reactors in the area. It was the fourth largest earthquake on record (since 1900) and the largest to hit Japan. On March 12, 2011, the United States Government launched Operation Tomodachi. In all, a total of 24,000 troops, 189 aircraft, 24 naval ships, supported this relief effort, at a cost in excess of $90.0 million. The U.S. Navy provided material support, personnel movement, search and rescue missions and damage surveys. During the operation, 11 gas turbine powered U.S. warships operated within the radioactive plume. As a result, numerous gas turbine engines ingested radiological contaminants and needed to be decontaminated, cleaned, repaired and returned to the Fleet. During the past eight years, the USN has been very proactive and vigilant with their RADCON efforts, and as of the end of calendar year 2019, have successfully completed the 501-K Series portion of the RADCON program. This paper will update an earlier ASME paper that was written on this subject (GT2015-42057) and will summarize the U.S. Navy’s 501-K Series RADCON effort. Included in this discussion will be a summary of the background of Operation Tomodachi, including a discussion of the affected hulls and related gas turbine equipment. In addition, a discussion of the radiological contamination caused by the disaster will be covered and the resultant effect to and the response by the Marine Gas Turbine Program. Furthermore, the authors will discuss what the USN did to remediate the RADCON situation, what means were employed to select a vendor and to set up a RADCON cleaning facility in the United States. And finally, the authors will discuss the dispensation of the 501-K Series RADCON assets that were not returned to service, which include the 501-K17 gas turbine engine, as well as the 250-KS4 gas turbine engine starter. The paper will conclude with a discussion of the results and lessons learned of the program and discuss how the USN was able to process all of their 501-K34 RADCON affected gas turbine engines and return them back to the Fleet in a timely manner.


Author(s):  
Matthew Driscoll ◽  
Thomas Habib ◽  
William Arseneau

The United States Navy uses the General Electric LM2500 gas turbine engine for main propulsion on its newest surface combatants including the OLIVER HAZARD PERRY (FFG 7) class frigates, SPRUANCE (DD 963) class destroyers, TICONDEROGA (CG 47) class cruisers, ARLIEGH BURKE (DDG 51) class destroyers and SUPPLY (AOE 6) class oilers. Currently, the Navy operates a fleet of over 400 LM2500 gas turbine engines. This paper discusses the ongoing efforts to characterize the availability of the engines aboard ship and pinpoint systems/components that have significant impact on engine reliability. In addition, the program plan to upgrade the LM2500’s standard configuration to improve reliability is delineated.


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