A Hydraulic Design Procedure of Axial-Flow Pump

2015 ◽  
Author(s):  
Zhenhua Shen ◽  
Svend Rasmussen ◽  
Xiaofen Ma ◽  
Christian Brix Jacobsen
Keyword(s):  
High Efficiency ◽  
Guide Vane ◽  
Axial Flow ◽  
Design Procedure ◽  
Visual Basic ◽  
Cnc Machining ◽  
Pump Design ◽  
Hydraulic Design ◽  
Axial Flow Pump ◽  
Flow Pump

A radical decrease of the product development time has been achieved by implementation of simulation driven development on axial-flow pump design. A new automatic hydraulic design procedure of axial-flow pumps was developed. It consists of in-house developed parametric design template, Visual Basic macro, OpenFOAM and an in-house developed pump performance plot tool. In this procedure the parametric template includes propeller design and guide vane design. A mesh is generated by using OpenFOAM snappyHexMesh utility. Visual Basic macro is used to link the parametric template and OpenFOAM. In order to validate the accuracy of predicting the hydraulic performance from this procedure, a high specific speed axial-flow pump was designed by using this procedure and an in-house optimization tool. Finally an aluminum scaled prototype was made by CNC machining. The CFD results show that BEP efficiency is equal to 83.5%, and testing shown BEP efficiency of 85%. It indicates that the hydraulic design from this procedure is both reliable and able to produce high efficiency designs.

scholarly journals Software for hydraulic design of axial-flow pump impellers and its manufacturing documentations

2021 ◽  
Vol 345 ◽  
pp. 00016
Author(s):  
László Kalmár ◽  
György Hegedűs ◽  
Árpád Fáy ◽  
Norbert Szaszák
Keyword(s):  
3D Printing ◽  
Axial Flow ◽  
Design Procedure ◽  
The Body ◽  
Pressure Distributions ◽  
Axial Pump ◽  
Singularity Method ◽  
Hydraulic Design ◽  
Axial Flow Pump ◽  
Flow Pump

This article presents a hydraulic design procedure for axial-flow pump impellers, followed by their manufacturing documentations, all in one easy-to-use software named AXPHD V2.0 (AXial Pump Hydraulic Design) developed by one of the authors (Kalmár). After the user determined pump duty, the software offers input data which may be changed interactively. The hydrodynamic singularity method is used to compute the blade profiles on cylindrical surfaces. If the velocity and pressure distributions are accepted, then the body model of the impeller is produced by AUTODESK INVENTOR PROFESSIONAL 2019. Full manufacturing documentation is prepared including shop-drawings for traditional production, numeric modules for CAM, and files for 3D printing. A photo of an impeller made by 3D printing closes the paper.

scholarly journals Improvement of the Efficiency of the Axial-Flow Pump at Part Loads due to Installing Outlet Guide Vanes Mechanism

2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Fan Yang ◽  
Hao-ru Zhao ◽  
Chao Liu
Keyword(s):  
Prediction Model ◽  
Flow Rate ◽  
High Efficiency ◽  
Guide Vane ◽  
Axial Flow ◽  
Hydraulic Performance ◽  
Operating Conditions ◽  
Ann Model ◽  
Axial Flow Pump ◽  
Flow Pump

In order to investigate the influence of adjustable outlet guide vane on the hydraulic performance of axial-flow pump at part loads, the axial-flow pump with 7 different outlet guide vane adjustable angles was simulated based on the RNG k-ε turbulent model and Reynolds time-averaged equations. The Vector graphs of airfoil flow were analyzed in the different operating conditions for different adjustable angles of guide vane. BP-ANN prediction model was established about the effect of adjustable outlet guide vane on the hydraulic performance of axial-flow pump based on the numerical results. The effectiveness of prediction model was verified by theoretical analysis and numerical simulation. The results show that, with the adjustable angle of guide vane increasing along clockwise, the high efficiency area moves to the large flow rate direction; otherwise, that moves to the small flow rate direction. The internal flow field of guide vane is improved by adjusting angle, and the flow separation of tail and guide vane inlet ledge are decreased or eliminated, so that the hydraulic efficiency of pumping system will be improved. The prediction accuracy of BP-ANN model is 1%, which can meet the requirement of practical engineering.

scholarly journals Effect of Guide Vanes on Flow and Vibroacoustic in an Axial-Flow Pump

2018 ◽  
Vol 2018 ◽  
pp. 1-11
Author(s):  
Guoping Li ◽  
Eryun Chen ◽  
Ailing Yang ◽  
Zhibin Xie ◽  
Gaiping Zhao
Keyword(s):  
Guide Vane ◽  
Spectral Characteristics ◽  
Pressure Fluctuations ◽  
Axial Flow ◽  
Coupled Model ◽  
Sound Field ◽  
Pump Design ◽  
Flow Discharge ◽  
Axial Flow Pump ◽  
Flow Pump

An effect of guide-vane numbers on pressure fluctuations and structural vibroacoustics induced by unsteady flow is performed by a hybrid numerical method. A 3D flow field is simulated in axial-flow pump with four impeller blades, in which three diffuser models with 5, 7, and 9 vanes are devised to match, respectively. A full scale structural vibroacoustics coupled model is solved using LMS acoustics software. The results show that the blade-passing frequency (BPF) is dominated frequency of the vibration acceleration of pump, which is consistent with frequency spectral characteristics of pressure pulsation. The unsteady pressure fluctuating becomes strong as the flow discharge decreases from 1.0Qv to 0.6Qv, the circumferential unsteady behavior of which is more severe due to flow nonuniformity induced by the suction elbow at partial operation. Generally, the pressure fluctuating increases slightly when the flow discharge increases from 1.0Qv to 1.3Qv. Moreover, pressure fluctuations amplitude on the pump with 9-vane diffuser is small relative to other two models and the vibrating accelerating and radiation sound field at BPF are also slight relatively, which indicates that appropriate guide-vane numbers contribute to suppress pressure fluctuations and vibroacoustics in axial-flow pump. The conclusions in the present paper can provide theoretical guidance for low vibration pump design.

The Effect of the Thickness and Angle of the Inlet and Outlet Guide Vane on the Performance of Axial-Flow Pump

2016 ◽  
Author(s):  
Sang-Won Kim ◽  
Youn-Jea Kim
Keyword(s):  
Numerical Analysis ◽  
Numerical Study ◽  
Guide Vane ◽  
Axial Flow ◽  
Inlet Guide Vane ◽  
Guide Vanes ◽  
Pump Performance ◽  
Blade Thickness ◽  
Axial Flow Pump ◽  
Flow Pump

An axial-flow pump has a relatively high discharge flow rate and specific speed at a relatively low head and it consists of an inlet guide vane, impeller, and outlet guide vane. The interaction of the flow through the inlet guide vane, impeller, and outlet guide vane of the axial-flow pump has a significant effect on its performance. Of those components, the guide vanes especially can improve the head and efficiency of the pump by transforming the kinetic energy of the rotating flow, which has a tangential velocity component, into pressure energy. Accordingly, the geometric configurations of the guide vanes such as blade thickness and angle are crucial design factors for determining the performance of the axial-flow pump. As the reliability of Computational Fluid Dynamics (CFD) has been elevated together with the advance in computer technology, numerical analysis using CFD has recently become an alternative to empirical experiment due to its high reliability to measure the flow field. Thus, in this study, 1,200mm axial-flow pump having an inlet guide vane and impeller with 4 blades and an outlet guide vane with 6 blades was numerically investigated. Numerical study was conducted using the commercial CFD code, ANSYS CFX ver. 16.1, in order to elucidate the effect of the thickness and angle of the guide vanes on the performance of 1,200mm axial-flow pump. The stage condition, which averages the fluxes between interfaces and is accordingly appropriate for the evaluation of pump performance, was adopted as the interface condition between the guide vanes and the impeller. The rotational periodicity condition was used in order to enable a simplified geometry to be used since the guide vanes feature multiple identical regions. The shear stress transport (SST) k-ω model, predicting the turbulence within the flow in good agreement, was also employed in the CFD calculation. With regard to the numerical simulation results, the characteristics of the pressure distribution were discussed in detail. The pump performance, which will determine how well an axial-flow pump will work in terms of its efficiency and head, was also discussed in detail, leading to the conclusion on the optimal blade thickness and angle for the improvement of the performance. In addition, the total pressure loss coefficient was considered in order to investigate the loss within the flow paths depending on the thickness and angle variations. The results presented in this study may give guidelines to the numerical analysis of the axial-flow pump and the investigation of the performance for further optimal design of the axial-flow pump.

Interactional Effects of Inlet Guide Vane and Blade Angle on Hydraulic Performance Characteristics of a Submersible Axial-Flow Pump

2018 ◽  
Author(s):  
Youn-Sung Kim ◽  
Hyeon-Seok Shim ◽  
Kwang-Yong Kim
Keyword(s):  
Stokes Equations ◽  
Guide Vane ◽  
Incidence Angle ◽  
Axial Flow ◽  
Performance Characteristics ◽  
Inlet Guide Vane ◽  
Computational Domain ◽  
Blade Angle ◽  
Axial Flow Pump ◽  
Flow Pump

This study aims to evaluate effects of blade pitch and inlet guide vane (IGV) angle on the performance characteristics of a submersible axial-flow pump. According to the results of the previous study, the efficiency at the design and over-load conditions were significantly affected by the angle of IGV due to change in the incidence angle. To investigate the interactional effects of IGV and blade angle are analyzed using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. The hexahedral grids are used in the computational domain and a grid-dependency test is performed to obtain an optimal number of the grids. In this study, combinations of three different blade angles and two different IGV angles are tested. Adjusting angle of IGV increases the total pressure of the pump with a blade pitch increase, which can increase the efficiency of the pump in operating range.

scholarly journals Performance analysis of axial flow pump on gap changing between impeller and guide vane

2013 ◽  
Vol 52 (3) ◽  
pp. 032011
Author(s):  
W J Wang ◽  
Q H Liang ◽  
Y Wang ◽  
Y Yang ◽  
G Yin ◽  
...  
Keyword(s):  
Performance Analysis ◽  
Guide Vane ◽  
Axial Flow ◽  
Axial Flow Pump ◽  
Flow Pump

scholarly journals Hydraulic Optimization of Two-Way Counter-rotating Axial Flow Pump Turbine

2020 ◽  
Vol 8 ◽  
Author(s):  
Wang Xiuli ◽  
Lin Bin ◽  
Li Yang ◽  
Zhang Yan ◽  
Zhu Rongsheng ◽  
...  
Keyword(s):  
Axial Flow ◽  
Basic Function ◽  
Tidal Power ◽  
Axial Section ◽  
Pump Turbine ◽  
Counter Rotation ◽  
Hydraulic Design ◽  
Engineering Significance ◽  
Axial Flow Pump ◽  
Flow Pump

The two-way counter-rotation technology is mainly applied to the tidal power station. In this paper, the hydrodynamic optimization of the two-way counter-rotating axial-flow pump turbine is carried out. Under the premise of realizing the forward and reverse power generation and the forward and negative pumping basic function, it has important engineering significance and academic value for improving the pump turbine performance of various working conditions. The main contents are as follows: hydraulic design of “S”-shaped blade for the two-way counter-rotating axial-flow pump turbine is conducted, and the influence of the gap between different impeller stages on the performance is calculated and analyzed, and the variation law of head and efficiency of the pump turbine under different inter-stage clearances is obtained. And the influence of the inter-stage gap on the unit is summarized from the vorticity distribution and the axial section pressure cloud diagram analysis, and the range of the best inter-stage gap of the unit performance is determined.

Investigation on the Horn-Like Vortices in Stator Corner Separation Flow in an Axial Flow Pump

2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Chaoyue Wang ◽  
Fujun Wang ◽  
Yuan Tang ◽  
Benhong Wang ◽  
Zhifeng Yao ◽  
...  
Keyword(s):  
Guide Vane ◽  
Pressure Fluctuations ◽  
Axial Flow ◽  
Maximum Amplitude ◽  
Separation Flow ◽  
Suction Surface ◽  
Corner Separation ◽  
Axial Flow Pump ◽  
Velocity Moment ◽  
Flow Pump

Abstract Stator corner separation flow existing in the guide-vane domain has significant effects on the characteristics of an axial-flow pump. The objective of this paper is to investigate the vortical structures in stator corner separation flow. Transient numerical simulation with a proof experiment was conducted for an axial-flow pump. Structural features of the vortices and their effects on velocity moment attenuation and pressure fluctuations in the guide-vane domain were analyzed. Horn-like vortices are found in the stator corner separation flow. A full cycle of the horn-like vortex evolution, “inception-growth-development-decay,” is presented. During this transit process, the vortex tube is gradually elongated and deformed, which forms an oblique separation line on the vane suction surface. High velocity moment always exists in the flow passages of the guide-vane domain, and the uniformity of main flows is gradually reduced. Meanwhile, periodic pressure fluctuations arise. The maximum amplitude of pressure fluctuations in the flow passages occurs in the region where the horn-like vortex cores at the “growth” stage lie in, which is approximately 3.39 times higher than that in the vaneless region between the impeller and guide-vane. The dominant frequency of pressure fluctuations in the flow passages is approximately 0.75 times the rotating frequency, which is close to the frequency of the full cycle of the horn-like vortex evolution. Horn-like vortices have remarkable effects on the flow fields, and more attention should be paid to them.

Numerical Simulation and Flow Field Measurement of High Efficiency Axial-Flow Pump

2009 ◽  
Author(s):  
De-sheng Zhang ◽  
Wei-dong Shi ◽  
Bin Chen ◽  
Xing-fan Guan
Keyword(s):  
Rotor Blade ◽  
Radial Direction ◽  
High Efficiency ◽  
Static Pressure ◽  
Axial Flow ◽  
Rotor Blades ◽  
Experimental Results ◽  
Meridional Velocity ◽  
Axial Flow Pump ◽  
Flow Pump

In order to analyze the flow characteristics of a high efficiency axial-flow pump, the behavior of the flow in an adjustable axial-flow pump bas been analyzed by numerical simulations of the entire stage based on Fluent software. The prediction data shows agreement with the experimental results. Numerical results show that the static pressure on pressure side of rotor blades increases slightly at radial direction, and remains almost constant in circumferential direction at design conditions, while it increases gradually from inlet to exit on suction side along the flow direction. The static pressure, total pressure and velocity at inlet, rotor blade exit and stator outlet were measured by five-hole probe. The experimental results show, inlet flow is almost axial and the prerotation is very small at design conditions. The meridional velocity and circulation distributions are almost uniform at rotor blades exit at design condition. The residual circulation still exists at downstream of stator, and the absolute flow angle at radial direction is almost consistent at design conditions, but Cu increases linearly from hub to tip at small flow rate conditions. To determine the influence of the hub leakage, a contrast experiment was accomplished. The measurement results show that hub leakage results in the decrease of efficiency, and the meridional velocity and circulation at rotor blade exit, especially near hub leakage region are influenced by the leakage.

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