scholarly journals Improvement of the Efficiency of the Axial-Flow Pump at Part Loads due to Installing Outlet Guide Vanes Mechanism

2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Fan Yang ◽  
Hao-ru Zhao ◽  
Chao Liu
Keyword(s):  
Prediction Model ◽  
Flow Rate ◽  
High Efficiency ◽  
Guide Vane ◽  
Axial Flow ◽  
Hydraulic Performance ◽  
Operating Conditions ◽  
Ann Model ◽  
Axial Flow Pump ◽  
Flow Pump

In order to investigate the influence of adjustable outlet guide vane on the hydraulic performance of axial-flow pump at part loads, the axial-flow pump with 7 different outlet guide vane adjustable angles was simulated based on the RNG k-ε turbulent model and Reynolds time-averaged equations. The Vector graphs of airfoil flow were analyzed in the different operating conditions for different adjustable angles of guide vane. BP-ANN prediction model was established about the effect of adjustable outlet guide vane on the hydraulic performance of axial-flow pump based on the numerical results. The effectiveness of prediction model was verified by theoretical analysis and numerical simulation. The results show that, with the adjustable angle of guide vane increasing along clockwise, the high efficiency area moves to the large flow rate direction; otherwise, that moves to the small flow rate direction. The internal flow field of guide vane is improved by adjusting angle, and the flow separation of tail and guide vane inlet ledge are decreased or eliminated, so that the hydraulic efficiency of pumping system will be improved. The prediction accuracy of BP-ANN model is 1%, which can meet the requirement of practical engineering.

scholarly journals Influence of Inlet Angle of Guide Vane on Hydraulic Performance of an Axial Flow Pump Based on CFD

2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Lei Xu ◽  
Dongtao Ji ◽  
Wei Shi ◽  
Bo Xu ◽  
Weigang Lu ◽  
...  
Keyword(s):  
Working Conditions ◽  
Flow Rate ◽  
Guide Vane ◽  
Axial Flow ◽  
Hydraulic Performance ◽  
Hydraulic Loss ◽  
Rate Region ◽  
Axial Flow Pump ◽  
Inlet Angle ◽  
Flow Pump

Axial flow pump has been widely used in hydraulic engineering, agriculture engineering, water supply and sewerage works, and shipbuilding industry. In order to improve the hydraulic performance of pump under off-design working conditions, the influence of the inlet segment axial chord and inlet angle adjustment of the guide vane on the pump segment efficiency and flow filed was simulated by using the renormalization group (RNG) k − ε turbulent model based on the Reynolds-averaged Navier–Stokes equations. The results indicate that the inlet segment axial chord and inlet angle adjustment of guide vane have a strong influence on the pump segment efficiency. Considering the support function and hydraulic loss of the guide vane, the inlet segment axial chord is set to 0.25 times the axial chord of guide vane. On the basis of the inlet angle of the guide vane under design conditions, when the inlet segment angle is turned counterclockwise, the pump segment efficiency is improved in the lower flow rate region; moreover, the pump segment efficiency is improved in the larger flow rate region when the inlet segment angle is turned clockwise. As the conditions deviate from the design working conditions, the influence of the guide vane inlet angle on the pump segment efficiency increases. If the inlet segment angle is properly adjusted under off-design working conditions, the flow pattern in the guide vane is improved and the hydraulic loss is decreased, because the inlet segment angle matches with the flow direction of impeller outlet; consequently, the pump segment efficiency is increased.

PIV Measurements and CFD Analysis in an Axial-Flow Pump

2007 ◽  
Author(s):  
Fang-Ping Tang ◽  
Chao Liu ◽  
Ji-Ren Zhou ◽  
Hua Yang ◽  
Li Cheng
Keyword(s):  
Flow Rate ◽  
Outer Part ◽  
Axial Flow ◽  
Operating Conditions ◽  
Design Flow ◽  
Separation Flow ◽  
Mean Velocity ◽  
Piv Measurements ◽  
Axial Flow Pump ◽  
Flow Pump

In this study, an axial flow pump impeller without guide vanes is experimentally investigated. The impeller used in the experiments consists of four blades. The particle image velocimetry technique and a five-hole probe have been used. Measurements of flow velocities in the outer part of the impeller have been made. PIV measurements have been realized in 12 meridian planes between blade-to-blade for design and off-design operating conditions. The meridian velocity is obtained with phase averaged method and the total circumferential mean velocity is obtained with an arithmetical average over the 12 circumferential data. The calculation is based on the CFX-TASC flow CFD code solving the three-dimensional Reynolds-averaged Navier-Stokes equation with RNG k–ε model of turbulence. The paper focuses on the comparisons of the results. Difference for the flow field between numerical and experimental results is small at large and design flow rate, while big difference occurs at small flow rate. It indicates that the numerical model is not suitable for separation flow.

A Hydraulic Design Procedure of Axial-Flow Pump

2015 ◽  
Author(s):  
Zhenhua Shen ◽  
Svend Rasmussen ◽  
Xiaofen Ma ◽  
Christian Brix Jacobsen
Keyword(s):  
High Efficiency ◽  
Guide Vane ◽  
Axial Flow ◽  
Design Procedure ◽  
Visual Basic ◽  
Cnc Machining ◽  
Pump Design ◽  
Hydraulic Design ◽  
Axial Flow Pump ◽  
Flow Pump

A radical decrease of the product development time has been achieved by implementation of simulation driven development on axial-flow pump design. A new automatic hydraulic design procedure of axial-flow pumps was developed. It consists of in-house developed parametric design template, Visual Basic macro, OpenFOAM and an in-house developed pump performance plot tool. In this procedure the parametric template includes propeller design and guide vane design. A mesh is generated by using OpenFOAM snappyHexMesh utility. Visual Basic macro is used to link the parametric template and OpenFOAM. In order to validate the accuracy of predicting the hydraulic performance from this procedure, a high specific speed axial-flow pump was designed by using this procedure and an in-house optimization tool. Finally an aluminum scaled prototype was made by CNC machining. The CFD results show that BEP efficiency is equal to 83.5%, and testing shown BEP efficiency of 85%. It indicates that the hydraulic design from this procedure is both reliable and able to produce high efficiency designs.

scholarly journals Research on the Influence of Tip Clearance of Axial-Flow Pump on Energy Characteristics under Pump and Turbine Conditions

Machines ◽  
2022 ◽  
Vol 10 (1) ◽  
pp. 56
Author(s):  
Yanjun Li ◽  
Qixu Lin ◽  
Fan Meng ◽  
Yunhao Zheng ◽  
Xiaotian Xu
Keyword(s):  
Flow Rate ◽  
Dissipation Rate ◽  
Great Influence ◽  
Axial Flow ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Blade Tip ◽  
Axial Flow Pump ◽  
Flow Pump ◽  
Blade Tip Clearance

In order to study the influence of tip clearance on the performance and energy dissipation of the axial-flow pump and the axial-flow pump as a turbine, and find the location of high dissipation rate, this study took an axial-flow pump model as its research object and designed four tip radial clearance schemes (0, 0.2, 1 and 2 mm). The unsteady calculation simulation of each tip clearance scheme was carried out based on CFD technology. The calculated results were compared with the experimental results, and the simulation results were analyzed using entropy production analysis theory. The results showed that, under both an axial-flow pump and axial-flow pump as turbine operating conditions, increasing the blade tip clearance led to a decrease in hydraulic performance. Compared with the 0 mm clearance, the maximum decreases in pump efficiency, head and shaft power under 2 mm tip clearance were 15.3%, 25.7% and 12.3% under the pump condition, and 12.7%, 18.5% and 28.8% under the turbine condition, respectively. Under the axial-flow pump operating condition, the change in blade tip clearance had a great influence on the total dissipation of the impeller, guide vane and outlet passage, and the maximum variation under the flow rate of 1.0 was 53.9%, 32.1% and 54.2%, respectively. Under the axial-flow pump as a turbine operating condition, the change in blade tip clearance had a great influence on the total dissipation of the impeller and outlet passage, the maximum variation under the flow rate of 1.0 was 22.7% and 17.4%, respectively. Under the design flow rate condition, with the increase in tip clearance, the dissipation rate of the blade surface showed an increasing trend under both the axial-flow pump and axial-flow pump as turbine operating conditions, and areas of high dissipation rate were generated at the rim and clearance.

scholarly journals Analysis of Timing Effect on Flow Field and Pulsation in Vertical Axial Flow Pump

2021 ◽  
Vol 9 (12) ◽  
pp. 1429
Author(s):  
Fan Yang ◽  
Pengcheng Chang ◽  
Yao Yuan ◽  
Na Li ◽  
Rongsheng Xie ◽  
...  
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Flow Condition ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Low Frequency ◽  
Axial Flow ◽  
Outlet Flow ◽  
Axial Flow Pump ◽  
Flow Pump

Vertical axial flow pump device has the characteristics of large flow and low head, which is widely used in pumping station projects with head of 3–9 m. In order to study the influence of the timing effect of the impeller relative flow channel and guide vane on the flow field and pulsation in the axial flow pump device, the whole flow channel of the vertical axial flow pump device was taken as the research object. The reliability of the numerical simulation was verified by physical model test. The flow field characteristics and pressure pulsation characteristics of the inlet and outlet regions of the impeller, the guide vane and the campaniform inlet conduit at different timing positions of the impeller under different flow rates were analyzed. The results show that the pressure coefficient distribution of the impeller inlet of the vertical axial flow pump device presents four high-pressure areas and four low-pressure areas with the rotation of the impeller. The pressure pulsation at the inlet and outlet of the impeller is mainly affected by the rotation of the impeller, and the main frequency is 4 times the rotation frequency amplitude of pressure pulsation decreases with the increase of flow rate. When the flow rate increased from 0.8 Qbep to 1.2 Qbep, the average velocity circulation at the guide vane outlet decreased by 12%; there is an obvious negative value region of the internal regularized helicity of the guide vane. When the flow rate increases from 0.8 Qbep to 1.2 Qbep, the amplitude of the pressure pulsation coefficient at the outlet of the guide vane decreases gradually, with a decrease of 94%. When the flow rate is 1.2 Qbep, the main frequency and the secondary frequency of the pressure pulsation are both low-frequency, with obvious low-frequency pulsation characteristics. Under the small flow condition of 0.8 Qbep, the outlet flow fluctuation of seven guide vane was 18.9% on average, and the flow variation of each guide vane was large. Under the optimal flow condition of 1.0 Qbep and large flow condition of 1.2 Qbep, the outlet flow fluctuation of 7 guide vane is 4.7% and 0.56% on average, and the flow change of each guide vane is stable. The outlet flow of the guide vane is mainly concentrated in two guide vane slots of the guide vane, and the flow ratios are 30.56%, 30.14% and 29.16% under three flow conditions, respectively. The research results provide a scientific basis for the optimization design and stable operation of vertical axial flow pump device.

The Effect of the Thickness and Angle of the Inlet and Outlet Guide Vane on the Performance of Axial-Flow Pump

2016 ◽  
Author(s):  
Sang-Won Kim ◽  
Youn-Jea Kim
Keyword(s):  
Numerical Analysis ◽  
Numerical Study ◽  
Guide Vane ◽  
Axial Flow ◽  
Inlet Guide Vane ◽  
Guide Vanes ◽  
Pump Performance ◽  
Blade Thickness ◽  
Axial Flow Pump ◽  
Flow Pump

An axial-flow pump has a relatively high discharge flow rate and specific speed at a relatively low head and it consists of an inlet guide vane, impeller, and outlet guide vane. The interaction of the flow through the inlet guide vane, impeller, and outlet guide vane of the axial-flow pump has a significant effect on its performance. Of those components, the guide vanes especially can improve the head and efficiency of the pump by transforming the kinetic energy of the rotating flow, which has a tangential velocity component, into pressure energy. Accordingly, the geometric configurations of the guide vanes such as blade thickness and angle are crucial design factors for determining the performance of the axial-flow pump. As the reliability of Computational Fluid Dynamics (CFD) has been elevated together with the advance in computer technology, numerical analysis using CFD has recently become an alternative to empirical experiment due to its high reliability to measure the flow field. Thus, in this study, 1,200mm axial-flow pump having an inlet guide vane and impeller with 4 blades and an outlet guide vane with 6 blades was numerically investigated. Numerical study was conducted using the commercial CFD code, ANSYS CFX ver. 16.1, in order to elucidate the effect of the thickness and angle of the guide vanes on the performance of 1,200mm axial-flow pump. The stage condition, which averages the fluxes between interfaces and is accordingly appropriate for the evaluation of pump performance, was adopted as the interface condition between the guide vanes and the impeller. The rotational periodicity condition was used in order to enable a simplified geometry to be used since the guide vanes feature multiple identical regions. The shear stress transport (SST) k-ω model, predicting the turbulence within the flow in good agreement, was also employed in the CFD calculation. With regard to the numerical simulation results, the characteristics of the pressure distribution were discussed in detail. The pump performance, which will determine how well an axial-flow pump will work in terms of its efficiency and head, was also discussed in detail, leading to the conclusion on the optimal blade thickness and angle for the improvement of the performance. In addition, the total pressure loss coefficient was considered in order to investigate the loss within the flow paths depending on the thickness and angle variations. The results presented in this study may give guidelines to the numerical analysis of the axial-flow pump and the investigation of the performance for further optimal design of the axial-flow pump.

Numerical and Experimental Investigation of Tip Leakage Vortex Trajectory in an Axial Flow Pump

2013 ◽  
Author(s):  
Desheng Zhang ◽  
Weidong Shi ◽  
Suqing Wu ◽  
Dazhi Pan ◽  
Peipei Shao ◽  
...  
Keyword(s):  
Flow Rate ◽  
Axial Flow ◽  
Tip Clearance ◽  
High Speed Photography ◽  
Rate Condition ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Starting Point ◽  
Axial Flow Pump ◽  
Flow Pump

In this paper, the tip leakage vortex (TLV) structures in an axial flow pump were investigated by numerical and experimental methods. Based on the comparisons of different blade tip clearance size (i.e., 0.5 mm, 1mm and 1.5mm) and different flow rate conditions, TLV trajectories were obtained by Swirling Strength method, and simulated by modified SST k-ω turbulence model with refined high-quality structured grids. A high-speed photography test was carried out to capture the tip leakage vortex cavitation in an axial flow pump with transparent casing. Numerical results were compared with the experimental leakage vortex trajectories, and a good agreement is presented. The detailed trajectories show that the start point of tip leakage vortex appears near the leading edge at small flow rate, and it moves from trailing edge to about 30% chord span at rated flow rate. At the larger flow rate condition, the starting point of TLV shifts to the middle of chord, and the direction of TLV moves parallel to the blade hydrofoil. As the increasing of the tip size, the start point of TLV trajectories moves to the central of chord and the minimum pressure in vortex core is gradually reduced.

Interactional Effects of Inlet Guide Vane and Blade Angle on Hydraulic Performance Characteristics of a Submersible Axial-Flow Pump

2018 ◽  
Author(s):  
Youn-Sung Kim ◽  
Hyeon-Seok Shim ◽  
Kwang-Yong Kim
Keyword(s):  
Stokes Equations ◽  
Guide Vane ◽  
Incidence Angle ◽  
Axial Flow ◽  
Performance Characteristics ◽  
Inlet Guide Vane ◽  
Computational Domain ◽  
Blade Angle ◽  
Axial Flow Pump ◽  
Flow Pump

This study aims to evaluate effects of blade pitch and inlet guide vane (IGV) angle on the performance characteristics of a submersible axial-flow pump. According to the results of the previous study, the efficiency at the design and over-load conditions were significantly affected by the angle of IGV due to change in the incidence angle. To investigate the interactional effects of IGV and blade angle are analyzed using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. The hexahedral grids are used in the computational domain and a grid-dependency test is performed to obtain an optimal number of the grids. In this study, combinations of three different blade angles and two different IGV angles are tested. Adjusting angle of IGV increases the total pressure of the pump with a blade pitch increase, which can increase the efficiency of the pump in operating range.

scholarly journals Performance analysis of axial flow pump on gap changing between impeller and guide vane

2013 ◽  
Vol 52 (3) ◽  
pp. 032011
Author(s):  
W J Wang ◽  
Q H Liang ◽  
Y Wang ◽  
Y Yang ◽  
G Yin ◽  
...  
Keyword(s):  
Performance Analysis ◽  
Guide Vane ◽  
Axial Flow ◽  
Axial Flow Pump ◽  
Flow Pump
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