Characteristic Study of Torsional Vibration on a Full Size Turbine-Generator Unit

Author(s):  
Huang Xiuzhu ◽  
Zhang Xueyan ◽  
Sun Daixia ◽  
Gong Qing

Abstract Taking a 200MW turbine-generator unit and its connected transsmision network as a study object, torsional vibration characteristics of the shaft system caused by faulty synchronization, different disturbances in the network and switch operation were analysed and calculated. The effect of intensive excitation and “fast valve closing” on the torsional response is also discussed. It is concluded that large mechanical torque of shaft system would be encountered if there is a 3-phase fault in the network, and the shaft torque would be reduced to a certain extent by giving the “fast valve closing” if the network experience a fault.

Author(s):  
Dongxiang Jiang ◽  
Liangyou Hong ◽  
Zheng Wang ◽  
Xiaorong Xie

Subsynchronous oscillation (SSO) or torsional vibration may cause shaft of steam turbine generator hurt heavily. This phenomenon has destroyed two generator shafts in one of China’s power plant in 2008. Detailed analysis and several measurements have been taken to identify the reason of the accident. First, the operational data is analyzed, including field torsional vibration dada. Then, the modal of the shaft system is calculated. Each torsional vibration frequency is gotten with corresponding modal shape. Dangerous location of the shaft system is obtained. Third, torque value of different operation condition is calculated based on two different models: one is traditional multiple mass element rotor dynamic model and the other is an four mass element electromechanical model of rotor oscillation. Following, the maximum stress on the dangerous location is calculated using finite element method. Finally, the root cause of shaft destruction is analyzed and identified.


2014 ◽  
Vol 697 ◽  
pp. 210-213 ◽  
Author(s):  
Rong Pei Zhang

An abnormal journal vibration occurred when a 660MW turbo generator unit was in daily operation. It was identified that rubbing vibration had taken place based on the behavior of the journal vibration and the temperature change of lubricating oil. The rubbing was located inside the bearing box between the HIP rotor and the LP rotor. However, no elimination measures had been taken in time because the damage caused by rubbing was underestimated. Few months later a full inspection revealed that the LP rotor shaft had been worn out with a 70mm wide and 28mm deep groove, which greatly weakened the strength of the LP rotor. The analysis presented here may help in diagnosing and understanding rubbing-vibration-related problems in similar situations.


2010 ◽  
Vol 34-35 ◽  
pp. 1082-1087 ◽  
Author(s):  
Cheng Bing He ◽  
Cheng Xing ◽  
Jian Shen

In order to solve nonlinear system torsion response of turbo-generator unit, an increment transfer matrix method based on step-by-step integration method and traditional transfer matrix method was put forward. The method can be directly used to analyze nonlinear differential equations. Combined with Riccati method, the increment transfer matrix method was used in a multi-mass model. And matrix equations calculating the responses of torsional vibrations were deduced. Torsional vibration resulted from the faults of short circuit and asynchronous synchronization of 600MW steam turbo-generator unit were discussed in this work by using the increment transfer matrix method which can also extend the application of transfer matrix method in nonlinear field.


2010 ◽  
Vol 139-141 ◽  
pp. 2498-2501
Author(s):  
Ling Xiang ◽  
Shi Xi Yang

Based on a Jeffcott rotor system with rigid support, the math models of flexural and torsional vibration were built, and their vibration characteristics were concluded. A simulation experiment in this paper was designed about the flexural and torsional vibration of shafts on a simulated turbine generator during network impacts. By analysis, flexural and torsional vibration characteristics were obtained, and the results showed the shafts flexural vibration and torsional vibration were interacted with each other. It was provided that torsional vibration could inhibit the complex shafts exercise. A new idea was suggested that the characteristics of torsion vibration should be considered as the symptom of faults diagnosis


Author(s):  
Zhaojun Li ◽  
Yang Liu ◽  
Fuxiu Liu ◽  
Xujuan Yang

In order to study the vibration reliability of hydraulic turbine-generator unit, the nonlinear dynamic equation of the main shaft system of hydraulic turbine-generator unit is established by the finite element method. Then the nonlinear vibration characteristics of the system are analyzed and the excitation frequencies of the system are obtained by the method of multiple scales. Based on the criterion that the absolute values of difference between the natural frequencies and excitation frequencies of the system should be less than specific values, the hybrid probabilistic, nonprobabilistic, and fuzzy reliability model of the system based on nonlinear vibration is constructed. By the hybrid reliability model, the reliability of system can be calculated. Finally, an example is presented.


Author(s):  
Dennis S. H. Chan

Turbine-generator systems are subjected to sudden short circuits. The sudden change of electrical characteristics in these systems can incur very high excitation torques on the components. The excitation depends on the types of short circuits and the electrical properties of the generator, etc. Transient torsional vibration due to generator short circuit is investigated in this paper. Typical short circuit excitation functions are discussed. A modern gas turbine / generator / steam turbine system is used to illustrate the effects of modelling inaccuracies and parameter variations. The acceptance standards for such transient short circuit conditions are generally based on maximum torque transmitted or some kind of allowable shear stress. They cannot be accurately predicted by models which use 1–2 disks (stations) to represent a major machine in a train. Either a more refined model or a better reduction method is needed. Flexible couplings affect the transient torsional response and they must be included in the system vibration analysis. Their influence on the peak transmitted torque has been examined. The selection of couplings for turbine-generator systems in modern combined cycle power plants should be emphasized.


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