A Learning Algorithm for Optimal Internal Combustion Engine Calibration in Real Time

Author(s):  
Andreas A. Malikopoulos ◽  
Panos Y. Papalambros ◽  
Dennis N. Assanis

Advanced internal combustion engine technologies have increased the number of accessible variables of an engine and our ability to control them. The optimal values of these variables are designated during engine calibration by means of a static correlation between the controllable variables and the corresponding steady-state engine operating points. While the engine is running, these correlations are being interpolated to provide values of the controllable variables for each operating point. These values are controlled by the electronic control unit to achieve desirable engine performance, for example in fuel economy, pollutant emissions, and engine acceleration. The state-of-the-art engine calibration cannot guarantee continuously optimal engine operation for the entire operating domain, especially in transient cases encountered in driving styles of different drivers. This paper presents the theoretical basis and algorithmic implementation for allowing the engine to learn the optimal set values of accessible variables in real time while running a vehicle. Through this new approach, the engine progressively perceives the driver’s driving style and eventually learns to operate in a manner that optimizes specified performance indices. The effectiveness of the approach is demonstrated through simulation of a spark ignition engine, which learns to optimize fuel economy with respect to spark ignition timing, while it is running a vehicle.

Author(s):  
Dinesh D. Adgulkar ◽  
N. V. Deshpande ◽  
S. B. Thombre ◽  
I. K. Chopde

By supporting hydrogen as an alternative fuel to the conventional fuel i.e. gasoline, new era of renewable and carbon neutral energy resources can be introduced. Hence, development of hydrogen fuelled internal combustion engine for improved power density and less emission of NOx has become today’s need and researchers are continuously extending their efforts in the improvement of hydrogen fuelled internal combustion engine. In this work, three dimensional CFD simulations were performed using CFD code (AVL FIRE) for premixed combustion of hydrogen. The simplified 3D geometry of engine with single valve i.e. inlet valve was considered for the simulation. Various combustion models for spark ignition for hydrogen i.e. Eddy Breakup model, Turbulent Flame Speed Closure Combustion Model, Coherent Flame model, Probability Density Function model were tested and validated with available simulation results. Results obtained in simulation indicate that the properties of hydrogen i.e. high flame speed, wide flammability limit, and high ignition temperature are among the main influencing factors for hydrogen combustion being different than that of gasoline. Different parameters i.e. spark advance angle (TDC to 40° before TDC in the step of 5°), rotational speed (1200 to 3000 rpm in the step of 300 rpm), equivalence ratio (0.5 to 1.2 in the step of 0.1), and compression ratio (8, 9 and 10) were used to simulate the combustion of hydrogen in spark ignition engine and to investigate their effects on the engine performance, which is in terms of pressure distribution, temperature distribution, species mass fraction, reaction progress variable and rate of heat release for complete cycle. The results of power output for hydrogen were also compared with that of gasoline. It has been observed that power output for hydrogen is almost 12–15% less than that of gasoline.


2020 ◽  
Vol 10 (24) ◽  
pp. 8979
Author(s):  
Andrea Matrisciano ◽  
Tim Franken ◽  
Laura Catalina Gonzales Mestre ◽  
Anders Borg ◽  
Fabian Mauss

The use of chemical kinetic mechanisms in computer aided engineering tools for internal combustion engine simulations is of high importance for studying and predicting pollutant formation of conventional and alternative fuels. However, usage of complex reaction schemes is accompanied by high computational cost in 0-D, 1-D and 3-D computational fluid dynamics frameworks. The present work aims to address this challenge and allow broader deployment of detailed chemistry-based simulations, such as in multi-objective engine optimization campaigns. A fast-running tabulated chemistry solver coupled to a 0-D probability density function-based approach for the modelling of compression and spark ignition engine combustion is proposed. A stochastic reactor engine model has been extended with a progress variable-based framework, allowing the use of pre-calculated auto-ignition tables instead of solving the chemical reactions on-the-fly. As a first validation step, the tabulated chemistry-based solver is assessed against the online chemistry solver under constant pressure reactor conditions. Secondly, performance and accuracy targets of the progress variable-based solver are verified using stochastic reactor models under compression and spark ignition engine conditions. Detailed multicomponent mechanisms comprising up to 475 species are employed in both the tabulated and online chemistry simulation campaigns. The proposed progress variable-based solver proved to be in good agreement with the detailed online chemistry one in terms of combustion performance as well as engine-out emission predictions (CO, CO2, NO and unburned hydrocarbons). Concerning computational performances, the newly proposed solver delivers remarkable speed-ups (up to four orders of magnitude) when compared to the online chemistry simulations. In turn, the new solver allows the stochastic reactor model to be computationally competitive with much lower order modeling approaches (i.e., Vibe-based models). It also makes the stochastic reactor model a feasible computer aided engineering framework of choice for multi-objective engine optimization campaigns.


2019 ◽  
Vol 179 (4) ◽  
pp. 86-92
Author(s):  
Mieczysław DZIUBIŃSKI ◽  
Ewa SIEMIONEK ◽  
Artur DROZD ◽  
Michał ŚCIRKA ◽  
Adam KISZCZAK ◽  
...  

The article discusses the impact of ignition system damage on the emission of toxic subcategories in a spark-ignition internal combustion engine. The aim of the work was to develop an analytical model of ignition system diagnostics, test performance and comparative analysis of the results of simulations and experiments. The model developed allows to analyse the basic parameters of the ignition system affecting the content of toxic substances in the exhaust. Experimental tests were carried out using the MAHA MGT5 exhaust gas analyser for four different combustion engines fueled with petrol at various operating conditions. During the tests, the content of toxic substances in the exhaust gas of a properly working engine and the engine working with damage to the ignition system were registered. The tests will be used to assess the impact of the damage of the spark-ignition engine on the emission of individual components of toxic fumes.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6473
Author(s):  
Stanislaw Szwaja ◽  
Michal Gruca ◽  
Michal Pyrc ◽  
Romualdas Juknelevičius

Investigation of a new type of fuel for the internal combustion engine, which can be successfully used in both the power generation and the automotive industries, is presented in this article. The proposed fuel is a blend of 75% n-butanol and 25% glycerol. The engine tests conducted with this glycerol–butanol blend were focused on the performance, combustion thermodynamics, and exhaust emissions of a spark-ignition engine. A comparative analysis was performed to find potential similarities and differences in the engine fueled with gasoline 95 and the proposed glycerol–butanol blend. As measured, CO exhaust emissions increased, NOx emissions decreased, and UHC emissions were unchanged for the glycerol–butanol blend when compared to the test with sole gasoline. As regards the engine performance and combustion progress, no significant differences were observed. Exhaust temperature remarkably decreased by 3.4%, which contributed to an increase in the indicated mean effective pressure by approximately 4% compared to gasoline 95. To summarize, the proposed glycerol–butanol blend can be directly used as a replacement for gasoline in internal combustion spark-ignition engines.


Author(s):  
Jerald A. Caton

The second law of thermodynamics provides the mechanism for assessing the quality of energy. The non-conserved property used for this assessment is called exergy, availability or available energy. For the internal combustion engine, the exergy of the fuel is distributed among work, heat transfer, exhaust, and is destroyed by several processes. The major destruction of exergy for the internal combustion engine is during the combustion process. This paper documents this destruction for a wide range of engine operating parameters, design parameters, and fuels. A 5.7 liter, spark ignition, automotive engine was selected for this study. Operating parameters that were examined included equivalence ratio, speed, load and spark timing. Design parameters that were examined included compression ratio, expansion ratio and the use of turbocharging. Combustion parameters and oxidizer were examined as well. The fuels examined included isooctane (base), methane, propane, hexane, methanol, ethanol, hydrogen and carbon monoxide. For the part load base case (1400 rpm and a bmep of 325 kPa) using isooctane, the destruction of exergy was 21% of the fuel exergy. For many of the engine operating and design parameters, this destruction was relatively constant (between about 20 and 23%). The parameters that resulted in the greatest change of the exergy destruction were (1) exhaust gas recirculation, and (2) inlet oxygen concentration. In general, the amount of the destruction of exergy during the combustion processes was associated with the level of the combustion temperatures.


Author(s):  
Davide Tarsitano ◽  
Laura Mazzola ◽  
Federico Cheli ◽  
Ferdinando Mapelli

The use of road vehicles has always represented a major contribution to the growth of modern society: it facilitates goods and people mobility, meeting most of the daily needs and it represents a backbone for the development of world economy, (i.e. the industrial field). Nowadays, this mean of transportation, however, given the high number of vehicles on the roads, has a negative impact both on the environment and on the quality of human life. Moreover it leads to an increase in additional costs (i.e. the costs related to environment pollution, global warming and depletion of resources). Such a negative aspect is due to the fact that the drive systems are often characterized by high variability of the load, hence the propulsion system works in areas with low efficiencies and high pollutant emissions. In order to overcome these problems, and to allow the compliance of the road transport system with new European guidelines (i.e White paper, and Horizon 2020), it is necessary to develop innovative technologies able to: - increase the overall powertrain efficiency; - introduce a sustainable alternative fuels strategy including also the appropriate infrastructure; - reduce carbon emission through a decarbonisation approach; In this perspective, in recent years, the technology of electric and hybrid vehicles has been developed, and nowadays it has become a feasible solution in the context of means of transportation. Car/truck-makers and operators look at further developments and innovation in this field in order to optimise the existing solutions and reduce the production costs. The current solution for hybrid vehicles aims to couple a conventional engine with an electrical motor; these two propulsion system are coordinated by an opportune algorithm in order to let the conventional engine operate in its higher efficiency range. Hence the technology foresees the action of endothermic and electrical motors. It is then pivotal for the success of this transport the optimisation of the whole system (electrical and endothermic) in terms of efficiency, sizing and of the control algorithm that coordinate the two propulsion systems. For the modeling of the internal combustion engine conventional approaches, based on the numerical simulation of the combustion process, cannot be used because of their complexity in term of time needed for computing activity. For hybrid power train the general approach to simulated a drive cycle, that usually last at least a few minutes, is based on engine map approach [1–2]. The main burden to the described process is the identifications of maps of torque and consumption for the internal combustion engine, which are normally not predictable in detail, nor are provided by the manufacturers, but they can only be determined by means of experimental tests. Such a process can become extremely expensive and time consuming. Hence in this work the concept of virtual optimisation is introduced basing on the identification of torque and fuel consumption maps for internal combustion engines on analytical methods considering the similarities with engine of the same class. In this regard, a model of the system is developed based on the “Willans Line Method” approach, subsequently to a theoretical definition of the model, the identification of maps is carried out for two different engines (one diesel heavy-duty engine and one spark ignition engine) in order to consider the existing configurations of hybrid vehicles. Eventually the calculated maps are validated considering experimental data from existing experimental campaign. Providing the validity of the method and its usefulness in the hybrid vehicle design.


Author(s):  
Elie Haddad ◽  
David Chalet ◽  
Pascal Chesse

Automotive manufacturers nowadays are constantly working on improving their internal combustion engines’ performance by reducing the fuel consumption and emissions, without compromising the power generated. Manufacturers are therefore relying on virtual engine models that can be run on simulation software in order to reduce the amount of time and costs needed, in comparison with experiments done on engine test benches. One important element of the intake system of an internal combustion engine is the throttle valve, which defines the amount of air reaching the plenum before being drawn into the cylinders. This article discusses a widely used model for the estimation of air flow rate through the throttle valve in an internal combustion engine simulation. Experiments have been conducted on an isolated throttle valve test bench in order to understand the influence of different factors on the model’s discharge coefficient. These experiments showed that the discharge coefficient varies with the pressure ratio across the throttle valve and with its angle. Furthermore, for each angle, this variation can be approximated with a linear model composed of two parameters: the slope and the Y-Intercept. These parameters are calibrated for different throttle valve angles. This calibration can be done using automotive manufacturers’ standard engine test fields that are often available. This model is then introduced into an engine simulation model, and the results are compared to the experimental data of a turbocharged engine test bench for validation. They are also compared with a standard discharge coefficient model that varies only with the throttle valve angle. The results show that the new model for the discharge coefficient reduces mass flow estimation errors and allows expanding the applications of the throttle valve isentropic nozzle model.


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