Variation Analysis of Position, Velocity, and Acceleration of Two-Dimensional Mechanisms by the Direct Linearization Method
Velocity and acceleration analysis is an important tool for predicting the motion of mechanisms. The results, however, may be inaccurate when applied to manufactured products, due to the process variations which occur in production. Small changes in dimensions can accumulate and propagate in an assembly, which may cause significant variation in critical kinematic performance parameters. A new statistical analysis tool is presented for predicting the effects of variation on mechanism kinematic performance. It is based on the Direct Linearization Method developed for static assemblies. The solution is closed form, and may be applied to 2-D, open or closed, multi-loop mechanisms, employing common kinematic joints. It is also shown how form, orientation, and position variations may be included in the analysis to analyze variations that occur in kinematic joints. Closed form solutions eliminate the need of generating a large set of random assemblies, and analyzing them one-by one, to determine the expected range of critical variables. Only two assemblies are analyzed to characterize the entire population. The first determines the performance of the mean, or average assembly, and the second estimates the range of variation about the mean. The system is computationally efficient and well suited for design iteration.