Evaluating the Use of Artificial Neural Networks, Graph Theory, and Complexity Theory to Predict Automotive Assembly Defects

Author(s):  
Apurva Patel ◽  
Patrick Andrews ◽  
Joshua D. Summers

Artificial Neural Networks (ANNs) have been used to predict assembly time and market value from assembly models. This was done by converting the assembly models into bipartite graphs and extracting 29 graph complexity metrics which were used to train the ANN prediction models. This paper presents the use of sub-assembly models instead of the entire assembly model to predict assembly quality defects at an automotive OEM. The size of the training set, order of the bipartite graph, selection of training set, and defect type were experimentally studied. With a training size of 28 parts, an interpolation focused training set selection, and second order graph seeding, over 70% of the predictions were within 100% of the target value. The study shows that with an increase in training size and careful selection of training sets, assembly defects can be predicted reliably from sub-assemblies complexity data.

Author(s):  
Apurva Patel ◽  
Patrick Andrews ◽  
Joshua D. Summers ◽  
Erin Harrison ◽  
Joerg Schulte ◽  
...  

This paper presents the use of subassembly models instead of the entire assembly model to predict assembly quality defects at an automotive original equipment manufacturer (OEM). Specifically, artificial neural networks (ANNs) were used to predict assembly time and market value from assembly models. These models were converted into bipartite graphs from which 29 graph complexity metrics were extracted to train 18,900 ANN prediction models. The size of the training set, order of the bipartite graph, selection of training set, and defect type were experimentally studied. With a training size of 28 parts, an interpolation focused training set selection with a second-order graph seeding ensured that 70% of all predictions were within 100% of the target value. The study shows that with an increase in training size and careful selection of training sets, assembly defects can be predicted reliably from subassemblies' complexity data.


2012 ◽  
Vol 3 (2) ◽  
pp. 48-50
Author(s):  
Ana Isabel Velasco Fernández ◽  
◽  
Ricardo José Rejas Muslera ◽  
Juan Padilla Fernández-Vega ◽  
María Isabel Cepeda González

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2332
Author(s):  
Cecilia Martinez-Castillo ◽  
Gonzalo Astray ◽  
Juan Carlos Mejuto

Different prediction models (multiple linear regression, vector support machines, artificial neural networks and random forests) are applied to model the monthly global irradiation (MGI) from different input variables (latitude, longitude and altitude of meteorological station, month, average temperatures, among others) of different areas of Galicia (Spain). The models were trained, validated and queried using data from three stations, and each best model was checked in two independent stations. The results obtained confirmed that the best methodology is the ANN model which presents the lowest RMSE value in the validation and querying phases 1226 kJ/(m2∙day) and 1136 kJ/(m2∙day), respectively, and predict conveniently for independent stations, 2013 kJ/(m2∙day) and 2094 kJ/(m2∙day), respectively. Given the good results obtained, it is convenient to continue with the design of artificial neural networks applied to the analysis of monthly global irradiation.


2003 ◽  
Vol 7 (5) ◽  
pp. 693-706 ◽  
Author(s):  
E. Gaume ◽  
R. Gosset

Abstract. Recently Feed-Forward Artificial Neural Networks (FNN) have been gaining popularity for stream flow forecasting. However, despite the promising results presented in recent papers, their use is questionable. In theory, their “universal approximator‿ property guarantees that, if a sufficient number of neurons is selected, good performance of the models for interpolation purposes can be achieved. But the choice of a more complex model does not ensure a better prediction. Models with many parameters have a high capacity to fit the noise and the particularities of the calibration dataset, at the cost of diminishing their generalisation capacity. In support of the principle of model parsimony, a model selection method based on the validation performance of the models, "traditionally" used in the context of conceptual rainfall-runoff modelling, was adapted to the choice of a FFN structure. This method was applied to two different case studies: river flow prediction based on knowledge of upstream flows, and rainfall-runoff modelling. The predictive powers of the neural networks selected are compared to the results obtained with a linear model and a conceptual model (GR4j). In both case studies, the method leads to the selection of neural network structures with a limited number of neurons in the hidden layer (two or three). Moreover, the validation results of the selected FNN and of the linear model are very close. The conceptual model, specifically dedicated to rainfall-runoff modelling, appears to outperform the other two approaches. These conclusions, drawn on specific case studies using a particular evaluation method, add to the debate on the usefulness of Artificial Neural Networks in hydrology. Keywords: forecasting; stream-flow; rainfall-runoff; Artificial Neural Networks


2008 ◽  
Vol 47 (6) ◽  
pp. 1757-1769 ◽  
Author(s):  
D. B. Shank ◽  
G. Hoogenboom ◽  
R. W. McClendon

Abstract Dewpoint temperature, the temperature at which water vapor in the air will condense into liquid, can be useful in estimating frost, fog, snow, dew, evapotranspiration, and other meteorological variables. The goal of this study was to use artificial neural networks (ANNs) to predict dewpoint temperature from 1 to 12 h ahead using prior weather data as inputs. This study explores using three-layer backpropagation ANNs and weather data combined for three years from 20 locations in Georgia, United States, to develop general models for dewpoint temperature prediction anywhere within Georgia. Specific objectives included the selection of the important weather-related inputs, the setting of ANN parameters, and the selection of the duration of prior input data. An iterative search found that, in addition to dewpoint temperature, important weather-related ANN inputs included relative humidity, solar radiation, air temperature, wind speed, and vapor pressure. Experiments also showed that the best models included 60 nodes in the ANN hidden layer, a ±0.15 initial range for the ANN weights, a 0.35 ANN learning rate, and a duration of prior weather-related data used as inputs ranging from 6 to 30 h based on the lead time. The evaluation of the final models with weather data from 20 separate locations and for a different year showed that the 1-, 4-, 8-, and 12-h predictions had mean absolute errors (MAEs) of 0.550°, 1.234°, 1.799°, and 2.280°C, respectively. These final models predicted dewpoint temperature adequately using previously unseen weather data, including difficult freeze and heat stress extremes. These predictions are useful for decisions in agriculture because dewpoint temperature along with air temperature affects the intensity of freezes and heat waves, which can damage crops, equipment, and structures and can cause injury or death to animals and humans.


2019 ◽  
Vol 64 ◽  
pp. 37-45 ◽  
Author(s):  
Chung-Chuan Wang ◽  
Ching-Hu Yang ◽  
Chung-Shing Wang ◽  
Dandan Xu ◽  
Bo-Shin Huang

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