Goal-Oriented Inverse Design (GoID) of Feedstock Filament for Fused Deposition Modeling

2021 ◽  
Author(s):  
Angshuman Deka ◽  
Anand Balu Nellippallil ◽  
John Hall
Keyword(s):  
Fused Deposition Modeling ◽  
Space Exploration ◽  
Specific Property ◽  
Solution Space ◽  
Material Composition ◽  
Inverse Design ◽  
Structure Property ◽  
Target Property ◽  
Fused Deposition ◽  
Deposition Modeling

Abstract Additive manufacturing (AM) can produce complex geometrical shapes and multi-material parts that are not possible using typical manufacturing processes. The properties of multi-material AM parts are often unknown. For multi-material parts made using Fused Deposition Modeling (FDM), these properties are driven by the filament. Acquiring the properties of the products or the filament necessitates experiments that can be expensive and time-consuming. Thus, there is a need for simulation-based design tools that can determine the multi-material properties of the filament by exploring the complex process-structure-property (p-s-p) relationship. In this paper, we present a Goal-Oriented Inverse Design (GoID) method to produce feedstock filament for FDM process with specific property goals. Using this method, the designers connects the structure and property in the p-s-p relationship by identifying satisficing material composition for specific property goals. The filament properties identified in the problem are percentage elongation, tensile strength, and Young’s Modulus. The problem is formulated using a generic decision-based design framework, Concept Exploration Framework. The solution space exploration for satisficing solutions is performed using the compromise Decision Support Problem (cDSP). The forward information flow is first established to generate the necessary mathematical relationships between the composition and the property goals. Next, the target property goals of the filament are set. The cDSP is used for solution space exploration to identify satisficing solutions for material composition for the target property goals. While the results are interesting, the focus of our work is to demonstrate, and refine, the goal-oriented, inverse design method for the AM domain.

Analysis of specimens from phase I of the 3D printing in Zero G technology demonstration mission

2017 ◽  
Vol 23 (6) ◽  
pp. 1212-1225 ◽  
Author(s):  
Tracie Prater ◽  
Quincy Bean ◽  
Niki Werkheiser ◽  
Richard Grguel ◽  
Ron Beshears ◽  
...  
Keyword(s):  
3D Printing ◽  
Phase I ◽  
Fused Deposition Modeling ◽  
Space Exploration ◽  
Microgravity Environment ◽  
Content Type ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Technology Demonstration ◽  
Human Space Exploration

Purpose Human space exploration to date has been limited to low Earth orbit and the moon. The International Space Station (ISS) provides a unique opportunity for researchers to prove out the technologies that will enable humans to safely live and work in space for longer periods and venture farther into the solar system. The ability to manufacture parts in-space rather than launch them from earth represents a fundamental shift in the current risk and logistics paradigm for human space exploration. The purpose of this mission is to prove out the fused deposition modeling (FDM) process in the microgravity environment, evaluate microgravity effects on the materials manufactured, and provide the first demonstration of on-demand manufacturing for space exploration. Design/methodology/approach In 2014, NASA, in cooperation with Made in Space, Inc., launched a 3D printer to the ISS with the goal of evaluating the effect of microgravity on the fused deposition modeling (FDM) process and prove out the technology for use on long duration, long endurance missions where it could leveraged to reduce logistics requirements and enhance crew safety by enabling a rapid response capability. This paper presents the results of testing of the first phase of prints from the technology demonstration mission, where 21 parts where printed on orbit and compared against analogous specimens produced using the printer prior to its launch to ISS. Findings Mechanical properties, dimensional variations, structural differences and chemical composition for ground and flight specimens are reported. Hypotheses to explain differences observed in ground and flight prints are also developed. Phase II print operations, which took place in June and July of 2016, and ground-based studies using a printer identical to the hardware on ISS, will serve to answer remaining questions about the phase I data set. Based on Phase I analyses, operating the FDM process in microgravity has no substantive effect on the material produced. Practical implications Demonstrates that there is no discernable, engineering significant effect on operation of FDM in microgravity. Implication is that material characterization activities for this application can be ground-based. Originality/value Summary of results of testing of parts from the first operation of 3D printing in a microgravity environment.

Biodegradable 3D Printed Polymer Microneedles for Transdermal Drug Delivery

2018 ◽  
Author(s):  
Michael A. Luzuriaga ◽  
Danielle R. Berry ◽  
John C. Reagan ◽  
Ronald A. Smaldone ◽  
Jeremiah J. Gassensmith
Keyword(s):  
Drug Delivery ◽  
3D Printing ◽  
Transdermal Drug Delivery ◽  
Fused Deposition Modeling ◽  
Fused Deposition ◽  
Modeling Software ◽  
Deposition Modeling ◽  
3D Printed ◽  
Microfabrication Technique ◽  
Mechanical Strengths

Biodegradable polymer microneedle (MN) arrays are an emerging class of transdermal drug delivery devices that promise a painless and sanitary alternative to syringes; however, prototyping bespoke needle architectures is expensive and requires production of new master templates. Here, we present a new microfabrication technique for MNs using fused deposition modeling (FDM) 3D printing using polylactic acid, an FDA approved, renewable, biodegradable, thermoplastic material. We show how this natural degradability can be exploited to overcome a key challenge of FDM 3D printing, in particular the low resolution of these printers. We improved the feature size of the printed parts significantly by developing a post fabrication chemical etching protocol, which allowed us to access tip sizes as small as 1 μm. With 3D modeling software, various MN shapes were designed and printed rapidly with custom needle density, length, and shape. Scanning electron microscopy confirmed that our method resulted in needle tip sizes in the range of 1 – 55 µm, which could successfully penetrate and break off into porcine skin. We have also shown that these MNs have comparable mechanical strengths to currently fabricated MNs and we further demonstrated how the swellability of PLA can be exploited to load small molecule drugs and how its degradability in skin can release those small molecules over time.

An Update on the Use of Alginate in Additive Biofabrication Techniques

2019 ◽  
Vol 25 (11) ◽  
pp. 1249-1264 ◽  
Author(s):  
Amoljit Singh Gill ◽  
Parneet Kaur Deol ◽  
Indu Pal Kaur
Keyword(s):  
Fused Deposition Modeling ◽  
Low Cost ◽  
Selective Laser Sintering ◽  
Layer By Layer ◽  
Three Dimension ◽  
Anionic Polymer ◽  
Fused Deposition ◽  
The Status ◽  
Deposition Modeling ◽  
Extrusion Printing

Background: Solid free forming (SFF) technique also called additive manufacturing process is immensely popular for biofabrication owing to its high accuracy, precision and reproducibility. Method: SFF techniques like stereolithography, selective laser sintering, fused deposition modeling, extrusion printing, and inkjet printing create three dimension (3D) structures by layer by layer processing of the material. To achieve desirable results, selection of the appropriate technique is an important aspect and it is based on the nature of biomaterial or bioink to be processed. Result & Conclusion: Alginate is a commonly employed bioink in biofabrication process, attributable to its nontoxic, biodegradable and biocompatible nature; low cost; and tendency to form hydrogel under mild conditions. Furthermore, control on its rheological properties like viscosity and shear thinning, makes this natural anionic polymer an appropriate candidate for many of the SFF techniques. It is endeavoured in the present review to highlight the status of alginate as bioink in various SFF techniques.

Recent Advance on Fused Deposition Modeling

2014 ◽  
Vol 7 (2) ◽  
pp. 122-130 ◽  
Author(s):  
Zhe Shi ◽  
Yonggang Peng ◽  
Wei Wei
Keyword(s):  
Fused Deposition Modeling ◽  
Fused Deposition ◽  
Deposition Modeling
Sign in / Sign up

Export Citation Format

Share Document