Metrics for Evaluating Machining Process Plans

Author(s):  
Kartheek Hirode ◽  
Jami J. Shah

Abstract Selection of the best plan from alternative process plans, and/or plan improvement, requires that we have a set of evaluation metrics. In this paper, we explore the issues related to measures of goodness of process plans at different levels. Several evaluation metrics are proposed such as feasibility, accuracy, consistency, operation-time and setups. These measures can not only help in plan selection but also in pin pointing the flaws in the process plans. Using the proposed metrics, a structured feedback mechanisms and a refinement framework could be developed to arrive at the best process plan. Evaluation is done at the operation and sequence levels, and could be extended to other levels. The measures take into account shapes, sizes, feature relations and all ANSI Y14.5M tolerances in the evaluation of process plans. The proposed measures are also relevant to DFM, since the inability to produce a satisfactory process plan implies difficult to satisfy design specifications.

2015 ◽  
Vol 9 (2) ◽  
pp. 104-114 ◽  
Author(s):  
Mohammad Mi’radj Isnaini ◽  
◽  
Yusaku Shinoki ◽  
Ryuta Sato ◽  
Keiichi Shirase

A unique machining knowledge has led to several different perspectives between planners and operators as regards in designing a machining process plan. All precedents have shown the need to maintain a suitable machining process plan. Commercial Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) systems have facilitated the manipulation of 3D models to generate a machining process plan. The open Advanced Programming Interfaces (APIs) are also helpful in tailoring decision support systems to determine process plans. This study proposes an emergent system to generate flexible machining process plans. The proposed system considers the integration between design and manufacturing perspective to produce relevant machining process plan. The generation of process plans begins by considering the total removal volume of the raw material, estimating the removal features, thus analyzing and ordering several candidates of machining process plans. The total machining time and number of setups from each machining process plan candidate is analyzed and evaluated. Eventually, the proposed system is tested using several prismatic 3D models of a workpiece to show the outcomes.


2009 ◽  
Vol 2 (2) ◽  
pp. 243-258
Author(s):  
Mónica Domínguez Pérez

This study deals with children's literature translated from Castilian Spanish into Galician, Basque and Catalan by a different publisher from that of the source text, between 1940 and 1980, and with the criteria used to choose books for translation during that period. It compares the different literatures within Spain and examines the intersystemic and intercultural relations that the translations reflect. Following the polysystems theory, literature is here conceived as a network of agents of different kinds: authors, publishers, readers, and literary models. Such a network, called a polysystem, is part of a larger social, economic, and cultural network. These extra-literary considerations play an important role in determining the selection of works to be translated. The article suggests that translations can be said to establish transcultural relations, and that they demonstrate different levels of power within a specific interliterary community. It concludes that, while translations may aim to change the pre-existent relationships, frequently they just reflect the status quo.


Author(s):  
Ebrahim Hosseini ◽  
Shafiqur Rehman ◽  
Ashkan Alimoradi

Turn-milling is a hybrid machining process which used benefits of interrupted cutting for proceeding of round bars. However, number of controllable parameters in the hybrid process is numerous that makes optimizing the process complicated. In the present study, an optimization work has been proposed to investigate the trade-off between production rate and cutting force in roughing regime as well surface roughness and tensile residual stress in finishing regime. Number of 43 experiments based on response surface methodology was designed and carried out to gather required data for development of quadratic empirical models. Then, the adequacy and importance of process factors were analyzed using analysis of variances. Finally, desirability function was used to optimize the process in rough and finish machining regimes. The obtained results showed that selection of eccentricity and cutter speed at their maximum working range can effectively enhance the quality characteristics in both the roughing and finishing regimes.


Author(s):  
Brian Bush ◽  
Laura Vimmerstedt ◽  
Jeff Gonder

Connected and automated vehicle (CAV) technologies could transform the transportation system over the coming decades, but face vehicle and systems engineering challenges, as well as technological, economic, demographic, and regulatory issues. The authors have developed a system dynamics model for generating, analyzing, and screening self-consistent CAV adoption scenarios. Results can support selection of scenarios for subsequent computationally intensive study using higher-resolution models. The potential for and barriers to large-scale adoption of CAVs have been analyzed using preliminary quantitative data and qualitative understandings of system relationships among stakeholders across the breadth of these issues. Although they are based on preliminary data, the results map possibilities for achieving different levels of CAV adoption and system-wide fuel use and demonstrate the interplay of behavioral parameters such as how consumers value their time versus financial parameters such as operating cost. By identifying the range of possibilities, estimating the associated energy and transportation service outcomes, and facilitating screening of scenarios for more detailed analysis, this work could inform transportation planners, researchers, and regulators.


Author(s):  
Andre D. L. Batako ◽  
Valery V. Kuzin ◽  
Brian Rowe

High Efficiency Deep Grinding (HEDG) has been known to secure high removal rates in grinding processes at high wheel speed, relatively large depth of cut and moderately high work speed. High removal rates in HEDG are associated with very efficient grinding and secure very low specific energy comparable to conventional cutting processes. Though there exist HEDG-enabled machine tools, the wide spread of HEDG has been very limited due to the requirement for the machine tool and process design to ensure workpiece surface integrity. HEDG is an aggressive machining process that requires an adequate selection of grinding parameters in order to be successful within a given machine tool and workpiece configuration. This paper presents progress made in the development of a specialised HEDG machine. Results of HEDG processes obtained from the designed machine tool are presented to illustrate achievable high specific removal rates. Specific grinding energies are shown alongside with measured contact arc temperatures. An enhanced single-pole thermocouple technique was used to measure the actual contact temperatures in deep cutting. The performance of conventional wheels is depicted together with the performance of a CBN wheel obtained from actual industrial tests.


2011 ◽  
Vol 50 (No. 2) ◽  
pp. 65-69 ◽  
Author(s):  
J. Blažek

Incidences of powdery mildew were repeatedly evaluated for two years on 1 420 young seedlings of 20 progenies (of different levels of mildew susceptibility) in a green house, and then for 10 years on 642 seedlings in an orchard. Part of the seedlings in the orchard were pre-selected for the characteristic and others not. Except for the first scoring done in the first year, there was no correlation between mildew incidence on individual seedlings in the green house and their mean performance in the orchard. The seedlings with scores above 6 (resistant or tolerant) at the first stage of evaluation in the green house, however, yielded four times more desirable seedlings after final selection in the orchard than the mean of the total. The progenies that had a better healthy state as a whole yielded more partially resistant genotypes than those with low mean scores. Therefore, the progenies that most rapidly develop infestation on the whole lot should be discarded, whereas those that retain a healthy state longer should be subjected to individual selection according to the previous item.


2020 ◽  
Vol 35 (1) ◽  
pp. DSI-G_1-10
Author(s):  
Yuiko Tsunomori ◽  
Ryuichiro Higashinaka ◽  
Tetsuro Takahashi ◽  
Michimasa Inaba

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