Analysis of Singas FED Gas Turbine Performance Depending on Ambient Conditions

Author(s):  
S. Brusca ◽  
R. Lanzafame

It is well known that gas turbine performance is quite influenced by ambient conditions such as pressure, air temperature and relative humidity. This paper deals with the effects of ambient conditions on performance of gas turbine fired with syngas. A mathematical model of the engine has been implemented within GateCycle workspace and using experimental data, it has been finely tuned and tested. Results analysis showed that it is able to simulate engine running in on–design and off–design conditions (maximum relative error is about 1%). Thus, gas turbine running simulations depending on ambient temperature and relative humidity have been carried out. Results analysis showed that at high air temperatures (higher then the one corresponding to maximum IGV opening) performance reduction occur. On the contrary, high values of relative humidity allow to reduce power losses in the same temperature range. In conclusion, the developed mathematical model is able to simulate gas turbine running with low relative errors. So that, it could be used in order to optimise engine performance at the ambient conditions that occur for the site of the IGCC Complex in which gas turbine is integrated.

Author(s):  
S. Brusca ◽  
R. Lanzafame

A mathematical model of a heavy duty gas turbine has been implemented using GateCycle™ code. This model is able to simulate the engine behavior running on syngas and fuel oil. Also engine control logic is implemented using Microsoft Excel™ VBA language. The model implemented has been finely tuned and tested with measured data. Test results show that it is able to simulate engine running in on-design and off-design conditions. Using this model, an extensive thermodynamic analysis of light fuel oil and syngas fed engine performance has been carried out in respect of ambient conditions. As it is possible to see in the results of the thermodynamic analysis, at high air temperatures performance reduction occur. Relative humidity have a slightly effect on engine performance when the latter is running on syngas. Instead it doesn’t have a relevant effect on the performance of the engine running on light liquid fuel oil in all the range of ambient temperature investigated. Results of this analysis also show the correct replication of the engine control system. In conclusion, the developed mathematical model is able to simulate gas turbine operations with low errors. So that, it could be used in order to optimise engine performance at the ambient conditions that occur for the site of the IGCC Complex in which gas turbine has integrated as topper.


Author(s):  
S. Brusca ◽  
R. Lanzafame

It is well known and proven by experience that gas turbine performance decrease while atmospheric temperature increases. Basing on theoretical and experimental data, it is also known that atmospheric air relative humidity it is able to reduce power losses due to high external temperature. Moving from this consideration, it is possible to increase engine performance at high atmospheric temperatures using evaporative cooling technique. The present paper deals with the thermodynamic study of the performance of a syngas fed gas turbine with evaporative cooler into the compressor intake system from both a theoretical and experimental point of view. A mathematical model of the gas turbine has been developed using GateCycle code. Engine performance analysis at various values of atmospheric temperature, relative humidity and pressure has been carried out. Two control strategies of the artificial air humidifier have been implemented: the first is characterized by an air humidity constant at the intake of the compressor (set to 95%); the second one is characterized by an air temperature constant at the intake of the compressor (set to the temperature corresponding to maximum IGV opening). Results analysis shows that using both of control strategies power and efficiency losses recovery could be achieved depending on atmospheric air humidity and temperature.


Author(s):  
Stian Madsen ◽  
Lars E. Bakken

Gas turbine performance has been analyzed for a fleet of GE LM2500 engines at two Statoil offshore fields in the North Sea. Both generator drive engines and compressor driver engines have been analyzed, covering both the LM2500 base and plus configurations, as well as the SAC and DLE combustor configurations. Several of the compressor drive engines are running at peak load (T5.4 control), and the production rate is thus limited to the available power from these engines. The majority of the engines discussed run continuously without redundancy, implying that gas turbine uptime is critical for the field’s production and economy. Previous studies and operational experience have emphasized that the two key factors to minimize compressor fouling are the optimum designs of the inlet air filtration system and the water wash system. An optimized inlet air filtration system, in combination with daily online water wash (at high water-to-air ratio), are the key factors to achieve successful operation at longer intervals between offline washes and higher average engine performance. Operational experience has documented that the main gas turbine recoverable deterioration is linked to the compressor section. The main performance parameter when monitoring compressor fouling is the gas turbine compressor efficiency. Previous studies have indicated that inlet depression (air mass flow at compressor inlet) is a better parameter when monitoring compressor fouling, whereas instrumentation for inlet depression is very seldom implemented on offshore gas turbine applications. The main challenge when analyzing compressor efficiency (uncorrected) is the large variation in efficiency during the periods between offline washes, mainly due to operation at various engine loads and ambient conditions. Understanding the gas turbine performance deterioration is of vital importance. Trending of the deviation from the engine baseline facilitates load-independent monitoring of the gas turbine’s condition. Instrument resolution and repeatability are key factors for attaining reliable results in the performance analysis. A correction methodology for compressor efficiency has been developed, which improves the long term trend data for effective diagnostics of compressor degradation. Avenues for further research and development are proposed in order to further increase the understanding of the deterioration mechanisms, as well as gas turbine performance and response.


Author(s):  
V. Pachidis ◽  
P. Pilidis ◽  
I. Li

The performance analysis of modern gas turbine engine systems has led industry to the development of sophisticated gas turbine performance simulation tools and the utilization of skilled operators who must possess the ability to balance environmental, performance and economic requirements. Academic institutions, in their training of potential gas turbine performance engineers have to be able to meet these new challenges, at least at a postgraduate level. This paper describes in detail the “Gas Turbine Performance Simulation” module of the “Thermal Power” MSc course at Cranfield University in the UK, and particularly its practical content. This covers a laboratory test of a small Auxiliary Power Unit (APU) gas turbine engine, the simulation of the ‘clean’ engine performance using a sophisticated gas turbine performance simulation tool, as well as the simulation of the degraded performance of the engine. Through this exercise students are expected to gain a basic understanding of compressor and turbine operation, gain experience in gas turbine engine testing and test data collection and assessment, develop a clear, analytical approach to gas turbine performance simulation issues, improve their technical communication skills and finally gain experience in writing a proper technical report.


Author(s):  
J. D. MacLeod ◽  
B. Drbanski

The Engine Laboratory of the National Research Council of Canada (NRCC), with the assistance of Standard Aero Ltd., has established a program for the evaluation of component deterioration on gas turbine engine performance. As part of this project, a study of the effects of turbine rebuild tolerances on overall engine performance was undertaken. This study investigated the range of performance changes that might be expected for simply disassembling and reassembling the turbine module of a gas turbine engine, and how these changes would influence the results of the component fault implantation program. To evaluate the effects of rebuilding the turbine on the performance of a single spool engine, such as Allison T56 turboprop engine, a series of three rebuilds were carried out. This study was performed in a similar way to a previous NRCC study on the effects of compressor rebuilding. While the compressor rebuild study had found performance changes in the order of 1% on various engine parameters, the effects of rebuilding the turbine have proven to be even more significant. Based on the results of the turbine rebuild study, new methods to improve the assurance of the best possible tolerances during the rebuild process are currently being addressed. This paper describes the project objectives, the experimental installation, and the results of the performance evaluations. Discussed are performance variations due to turbine rebuilds on engine performance characteristics. As the performance changes were significant, a rigorous measurement uncertainty analysis is included.


1982 ◽  
Vol 104 (1) ◽  
pp. 194-201 ◽  
Author(s):  
R. K. Agrawal ◽  
M. Yunis

The paper describes a generalized mathematical model to estimate gas turbine performance in the starting regime of the engine. These estimates are then used to calculate the minimum engine starting torque requirements, thereby defining the specifications for the aircraft starting system. Alternatively, the model can also be used to estimate the start up time at any ambient temperature or altitude for a given engine/aircraft starting system combination.


2014 ◽  
Vol 136 (10) ◽  
Author(s):  
Uyioghosa Igie ◽  
Pericles Pilidis ◽  
Dimitrios Fouflias ◽  
Kenneth Ramsden ◽  
Panagiotis Laskaridis

Industrial gas turbines are susceptible to compressor fouling, which is the deposition and accretion of airborne particles or contaminants on the compressor blades. This paper demonstrates the blade aerodynamic effects of fouling through experimental compressor cascade tests and the accompanied engine performance degradation using turbomatch, an in-house gas turbine performance software. Similarly, on-line compressor washing is implemented taking into account typical operating conditions comparable with industry high pressure washing. The fouling study shows the changes in the individual stage maps of the compressor in this condition, the impact of degradation during part-load, influence of control variables, and the identification of key parameters to ascertain fouling levels. Applying demineralized water for 10 min, with a liquid-to-air ratio of 0.2%, the aerodynamic performance of the blade is shown to improve, however most of the cleaning effect occurred in the first 5 min. The most effectively washed part of the blade was the pressure side, in which most of the particles deposited during the accelerated fouling. The simulation of fouled and washed engine conditions indicates 30% recovery of the lost power due to washing.


1990 ◽  
Vol 112 (4) ◽  
pp. 590-596 ◽  
Author(s):  
A. A. El Hadik

In a hot summer climate, as in Kuwait and other Arabian Gulf countries, the performance of a gas turbine deteriorates drastically during the high-temperature hours (up to 60°C in Kuwait). Power demand is the highest at these times. This necessitates an increase in installed gas turbine capacities to balance this deterioration. Gas turbines users are becoming aware of this problem as they depend more on gas turbines to satisfy their power needs and process heat for desalination due to the recent technical and economical development of gas turbines. This paper is devoted to studying the impact of atmospheric conditions, such as ambient temperature, pressure, and relative humidity on gas turbine performance. The reason for considering air pressures different from standard atmospheric pressure at the compressor inlet is the variation of this pressure with altitude. The results of this study can be generalized to include the cases of flights at high altitudes. A fully interactive computer program based on the derived governing equations is developed. The effects of typical variations of atmospheric conditions on power output and efficiency are considered. These include ambient temperature (range from −20 to 60°C), altitude (range from zero to 2000 m above sea level), and relative humidity (range from zero to 100 percent). The thermal efficiency and specific net work of a gas turbine were calculated at different values of maximum turbine inlet temperature (TIT) and variable environmental conditions. The value of TIT is a design factor that depends on the material specifications and the fuel/air ratio. Typical operating values of TIT in modern gas turbines were chosen for this study: 1000, 1200, 1400, and 1600 K. Both partial and full loads were considered in the analysis. Finally the calculated results were compared with actual gas turbine data supplied by manufacturers.


Author(s):  
Nicolas Demougeot ◽  
Alexander Steinbrenner ◽  
Wenping Wang ◽  
Matt Yaquinto

Abstract Since the advent of premix combustion technology in industrial gas turbines, regular manual combustion tuning and engine adjustments have been necessary to maintain engines within emission regulatory limits and to control combustion dynamics (pulsations) for hardware integrity. The emissions and pulsation signatures of premix combustors are strongly driven by ambient conditions, engine performance, degradation and fuel composition. As emissions limits became more stringent over the years, higher combustion dynamics were encountered and challenges to maintain acceptable settings after yearly combustion inspections were regularly encountered. This challenge was further increased as sites operating advanced Gas Turbines (GT) eliminated Combustion Inspections (CI) and required uninterrupted generation at optimum settings for up to three years. The case for automated tuning systems became evident for the Industrial Gas Turbine (IGT) market in the mid 2000’s and different IGT manufacturers and service providers began developing them. Power Systems Manufacturing (PSM) developed the AutoTune (AT) system in 2008 and has since installed it in over fifty units, accumulating close to a million hours of operation. The history of PSM’s AT system development as well as a description of its fundamental principles and capabilities are discussed. The power generation market is changing rapidly with the injection of renewables, thus driving the demand for operational flexibility, the design of PSM’s multi-platform compatible, AutoTune system; allowing for increased peak power, extended turndown and transient tuning is discussed. The paper also describes, how, using the same tuning principles, the application for an AutoTune system can be extended to the Balance Of Plant (BOP) equipment.


Author(s):  
R. K. Agrawal ◽  
M. Yunis

The paper describes a generalized mathematical model to estimate gas turbine performance in the starting regime of the engine. These estimates are then used to calculate the minimum engine starting torque requirements, thereby defining the specifications for the aircraft starting system. Alternatively, the model can also be used to estimate the start up time at any ambient temperature or altitude for a given engine/aircraft starting system combination.


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