Application of Unsteady Aerodynamics and Aeroelasticity in Heavy-Duty Gas Turbines

2005 ◽  
Author(s):  
Matthew Montgomery ◽  
Mehrzad Tartibi ◽  
Frank Eulitz ◽  
Stefan Schmitt
Keyword(s):  
Gas Turbines ◽  
Unsteady Aerodynamics ◽  
Forced Response ◽  
Operating Conditions ◽  
Navier Stokes ◽  
Heavy Duty ◽  
Unsteady Aerodynamic ◽  
Modern Computer ◽  
Blade Row ◽  
Unsteady Effects

Modern computer simulations can predict some aspects of the unsteady aerodynamic phenomena associated with turbomachinery blade rows. This allows analysts to investigate aeroelastic phenomena, such as flutter, and blade-row interactions, such as forced response and unsteady effects on performance. This paper describes tools and design processes used to numerically investigate unsteady aerodynamic phenomena in heavy-duty gas turbines. A linearized Navier-Stokes method from the DLR has been used to predict the aerodynamic damping of both compressor and turbine airfoils under a variety of operating conditions. Some of these predictions were validated with engine experience. Other CFD codes, including TRACE from the DLR and ITSM3D from the University of Stuttgart, have been used to predict blade-row interaction. This includes the prediction of forced response due to rotor-vane interaction and unsteady effects on performance. The effects of airfoil clocking, including the effects of cooling flow injection, have also been investigated.

scholarly journals Calculation and Correlation of the Unsteady Flowfield in a High Pressure Turbine

2002 ◽  
Author(s):  
Milind A. Bakhle ◽  
Jong S. Liu ◽  
Josef Panovsky ◽  
Theo G. Keith ◽  
Oral Mehmed
Keyword(s):  
High Pressure ◽  
Three Dimensional ◽  
Unsteady Aerodynamics ◽  
Forced Vibrations ◽  
Forced Response ◽  
Operating Conditions ◽  
Test Facility ◽  
Navier Stokes ◽  
Turbine Stage ◽  
High Pressure Turbine

Forced vibrations in turbomachinery components can cause blades to crack or fail due to high-cycle fatigue. Such forced response problems will become more pronounced in newer engines with higher pressure ratios and smaller axial gap between blade rows. An accurate numerical prediction of the unsteady aerodynamics phenomena that cause resonant forced vibrations is increasingly important to designers. Validation of the computational fluid dynamics (CFD) codes used to model the unsteady aerodynamic excitations is necessary before these codes can be used with confidence. Recently published benchmark data, including unsteady pressures and vibratory strains, for a high-pressure turbine stage makes such code validation possible. In the present work, a three dimensional, unsteady, multi blade-row, Reynolds-Averaged Navier Stokes code is applied to a turbine stage that was recently tested in a short duration test facility. Two configurations with three operating conditions corresponding to modes 2, 3, and 4 crossings on the Campbell diagram are analyzed. Unsteady pressures on the rotor surface are compared with data.

Combined-Simultaneous Gust and Oscillating Compressor Blade Unsteady Aerodynamics

1999 ◽  
Author(s):  
Kuk Kim Frey ◽  
Sanford Fleeter
Keyword(s):  
Superposition Principle ◽  
Oscillation Amplitude ◽  
Unsteady Aerodynamics ◽  
Forced Response ◽  
Influence Coefficient ◽  
Torsion Mode ◽  
Unsteady Aerodynamic ◽  
Forcing Function ◽  
Blade Row ◽  
Gust Response

Experiments are performed in a 3-stage axial flow research compressor to investigate and quantify the simultaneous-combined gust and motion induced unsteady aerodynamic response of compressor 1st stage rotor blades. The gust response unsteady aerodynamics are experimentally modeled with a 2/rev forcing function. The torsion mode unsteady aerodynamics are investigated utilizing an experimental influence coefficient technique in conjunction with a unique drive system. Combined gust and oscillating unsteady aerodynamics are obtained by superposition of the separate oscillating blade row and the gust response unsteady aerodynamics. Simultaneous gust and motion induced unsteady aerodynamic response are obtained by driving the torsion mode oscillation in the presence of the 2/Rev forcing function. The effects of steady loading are quantified, with airfoil oscillation amplitude effects also studied. The combined unsteady aerodynamics establish the applicability limitations of the superposition principle at high oscillation amplitudes and high loading. In addition, the gust-blade motion phase angle is identified as a key parameter, with the accuracy of forced response prediction and the alteration of blade row stability due to gust interaction dependent on the gust-blade motion phase.

Unsteady Aerodynamics and Forced Response Studies on Aeroderivative Gas Turbine Exhaust System

2014 ◽  
Author(s):  
Luca Di Mare ◽  
Deepak Thirumurthy ◽  
Jeffrey S. Green ◽  
John Myers
Keyword(s):  
Low Power ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Unsteady Aerodynamics ◽  
Exhaust System ◽  
Forced Response ◽  
Operating Conditions ◽  
Complex Flow ◽  
Numerical Predictions ◽  
Exhaust Systems

Industrial and aeroderivative gas turbines use exhaust systems for flow diffusion and pressure recovery. These processes result in a three-dimensional, unsteady, turbulent, and complex flow in the exhaust diffusers. The downstream balance-of-plant systems such as heat recovery steam generators or selective catalytic systems require, in general, a steady, uniform flow out of the exhaust system. Aeroderivative gas turbines for power generation application have a wide operational envelope. Even though the exhaust systems are designed for 70% load to 110% load, its performance is significantly altered at low power operations. Application of gas turbines at low power can increase exhaust diffuser vibrations because of diffuser flow separations and wakes from the last stage of the power turbine. Aerodynamic excitations which result in excessive structural vibration can cause the units to trip and the power plant to stop, resulting in customer revenue loss. The primary motivation for this research is to investigate an aerodynamic mechanism to ensure reliable operation of the exhaust system by identifying the regimes where aerodynamic instabilities can occur. In-house and university supported initiative to predict unsteady aerodynamics at low power conditions shows the presence of turbulent and time dependent flow. The frequency spectrum results are discussed for low power and high power gas turbine operating conditions. The numerical predictions are in good agreement with test results.

The Use of Electrostatic Charge Measurements as an Early Warning of Distress in Heavy-Duty Gas Turbines

2001 ◽  
Author(s):  
G. L. Lapini ◽  
M. Zippo ◽  
G. Tirone
Keyword(s):  
Monitoring System ◽  
Early Warning ◽  
Gas Turbines ◽  
Electrostatic Charge ◽  
Electric Utility ◽  
Operating Conditions ◽  
System Response ◽  
Jet Engines ◽  
Heavy Duty ◽  
Demonstration Program

The idea of measuring the electrostatic charge associated with the debris contained in the exhaust gases of a gas turbine (sometimes named EDMS, Engine Debris Monitoring System, or EEMS, Electrostatic Engine Monitoring System) has been demonstrated by several authors as an interesting diagnostic tool for the early warning of possible internal distresses (rubs, coating wear, hot spots in combustors, improper combustion, etc.) especially for jet engines or aeroderivative gas turbines. While potentially applicable to machines of larger size, the possibility of transferring this monitoring technology to heavy-duty gas turbines, which have exhaust ducts much bigger in size and different operating conditions, should be demonstrated. The authors present a synthesis of their experience and of the most significant data collected during a demonstration program performed on behalf of ENEL, the main Italian electric utility. The purpose of this program was to test this concept in real operating conditions on large turbines, and hence to evaluate the influence of the operating conditions on the system response and to assess its sensitivity to possible distresses. A good amount of testing has been performed, during this program, both on a full scale combustion rig, and on two machines rated at about 120 MW, during their normal and purposely perturbed operating conditions in a power plant. The authors, on the basis of the encouraging results obtained to date, comment on the work still required to bring this technology to full maturity.

scholarly journals A Different Approach to Gas Turbine Exhaust Silencing

1974 ◽  
Author(s):  
Marv Weiss
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Operating Conditions ◽  
Heavy Duty ◽  
Unique Method ◽  
Acoustic Testing ◽  
Gas Turbine Exhaust ◽  
Attenuation Values ◽  
Turbine Exhaust

A unique method for silencing heavy-duty gas turbines is described. The Switchback exhaust silencer which utilizes no conventional parallel baffles has at operating conditions measured attenuation values from 20 dB at 63 Hz to 45 dB at higher frequencies. Acoustic testing and analyses at both ambient and operating conditions are discussed.

Experience With Large Heavy-Duty Gas Turbine Rotors

1981 ◽  
Author(s):  
O. R. Schmoch ◽  
B. Deblon
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Turbine Rotor ◽  
Strength Properties ◽  
Operating Conditions ◽  
Material Strength ◽  
Heavy Duty ◽  
Turbine Rotors ◽  
Heavy Duty Gas Turbine ◽  
Response To Temperature

The peripheral speeds of the rotors of large heavy-duty gas turbines have reached levels which place extremely high demands on material strength properties. The particular requirements of gas turbine rotors, as a result of the cycle, operating conditions and the ensuing overall concepts, have led different gas turbine manufacturers to produce special structural designs to resolve these problems. In this connection, a report is given here on a gas turbine rotor consisting of separate discs which are held together by a center bolt and mutually centered by radial serrations in a manner permitting expansion and contraction in response to temperature changges. In particular, the experience gained in the manufacture, operation and servicing are discussed.

Quantification of the Influence of Unsteady Aerodynamic Loading on the Damping Characteristics of Airfoils Oscillating at Low Reduced Frequency—Part II: Numerical Verification

2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Almudena Vega ◽  
Roque Corral
Keyword(s):  
Unsteady Aerodynamics ◽  
Operating Conditions ◽  
Mode Shapes ◽  
Navier Stokes ◽  
Influence Coefficient ◽  
Numerical Verification ◽  
Low Pressure Turbine ◽  
Reduced Frequency ◽  
Unsteady Loading ◽  
Loading Parameter

This paper numerically investigates the correlation between the so-called unsteady loading parameter (ULP), derived in Part I of the corresponding paper, and the unsteady aerodynamics of oscillating airfoils at low reduced frequency with special emphasis on the work-per-cycle curves. Simulations using a frequency-domain linearized Navier–Stokes solver have been carried out on rows of a low-pressure turbine airfoil section, the NACA65 section, and a flat plate, to show the correlation between the actual value of the ULP and the flutter characteristics, for different airfoils, operating conditions, and mode shapes. Both the traveling wave and influence coefficient formulations of the problem are used in combination to increase the understanding of the ULP influence in different aspects of the unsteady flow field. It is concluded that, for a blade vibrating in a prescribed motion at design conditions, the ULP can quantitatively predict the effect of unsteady loading variations due to changes in both the incidence and the mode shape on the work-per-cycle curves. It is also proved that the unsteady loading parameter can be used to qualitatively compare the flutter characteristics of different airfoils.

The Low Reduced Frequency Limit of Vibrating Airfoils: Part IIIB — Numerical Quantification and Influence of Unsteady Loading

2016 ◽  
Author(s):  
Almudena Vega ◽  
Roque Corral
Keyword(s):  
Unsteady Aerodynamics ◽  
Operating Conditions ◽  
Mode Shapes ◽  
Navier Stokes ◽  
Influence Coefficient ◽  
Low Pressure Turbine ◽  
Reduced Frequency ◽  
Frequency Regime ◽  
Unsteady Loading ◽  
Loading Parameter

This paper studies the unsteady aerodynamics of vibrating airfoils in the low reduced frequency regime with special emphasis on its impact on the work per cycle curves. Simulations using a frequency domain linearized Navier-Stokes solver have been carried out on rows of a low-pressure turbine airfoil section, the NACA65 section and a flat plate, to show the correlation between the actual value of the unsteady loading parameter (ULP), theoretically derived in Part IIIa, and the flutter characteristics, for different airfoils, operating conditions and mode-shapes. Both, the traveling-wave and influence coefficient formulations of the problem are used in combination to increase the understanding of the ULP influence in different aspects of the unsteady flowfield. It is concluded that, for a blade vibrating in a prescribed motion at design conditions, the ULP can quantitatively predict the effect of loading variations due to changes in the incidence, and also in the mode shape. It is also proved that the unsteady loading parameter can be used to compare the flutter characteristics of different airfoils.

Coupled Analysis of Unsteady Aerodynamics and Vehicle Motion of a Heavy Duty Truck in Wind Gusts

2010 ◽  
Author(s):  
Takuji Nakashima ◽  
Makoto Tsubokura ◽  
Takeshi Ikenaga ◽  
Kozo Kitoh ◽  
Yasuaki Doi
Keyword(s):  
Vehicle Dynamics ◽  
Unsteady Aerodynamics ◽  
Dynamics Simulation ◽  
Coupled Analysis ◽  
Wind Gust ◽  
Strong Wind ◽  
Heavy Duty ◽  
Aerodynamic Forces ◽  
Heavy Duty Truck ◽  
Unsteady Aerodynamic

In the present study, unsteady aerodynamic forces acting on a simplified heavy duty truck in strong wind gust and their effects on the truck’s motion were investigated by using a coupled analysis. Unsteady fluid dynamics simulation was applied to numerically reproduce unsteady aerodynamic forces acting on the truck under sudden crosswind condition. Taking account of vehicle’s motion, moving boundary techniques were introduced. Motions of the truck were simulated by a vehicle dynamics simulation including a driver’s reaction. The equations of motion of the truck in longitudinal, lateral, and yaw-rotational directions were numerically solved. These aerodynamics and vehicle dynamics simulations were coupled by exchanging the aerodynamic forces and the vehicle’s motion. In order to investigate effects of the unsteady vehicle aerodynamics on the vehicle’s motion, conventional analysis of the vehicle’s motion using quasi-steady aerodynamic forces and one-way coupled analysis with fixed vehicle attitude were also conducted. The numerical results of these simulations were compared with each other, and the effects of the two kinds of unsteady aerodynamics were discussed separately and totally. In the sudden crosswind condition, the unsteady aerodynamics effected significantly on the truck’s motion. An effect of transient aerodynamics as the truck ran into a sudden crosswind was greater than an effect of unsteady aerodynamics caused by unsteady vehicle’s motion, while both of the effects showed significance.

Blade Forced Response Prediction for Industrial Gas Turbines: Part 1 — Methodologies

2003 ◽  
Author(s):  
Stuart Moffatt ◽  
Li He
Keyword(s):  
Frequency Domain ◽  
Gas Turbines ◽  
Stokes Equations ◽  
Physical Space ◽  
Response Prediction ◽  
Forced Response ◽  
Navier Stokes ◽  
Loosely Coupled ◽  
Transonic Compressor ◽  
Industrial Gas Turbines

Forming the first part of a two-part paper, the methodology of an efficient frequency-domain approach for predicting the forced response of turbomachinery blades is presented. The capability and computational efficiency of the method are demonstrated in Part Two with a three-stage transonic compressor case. Interaction between fluid and structure is dealt with in a loosely coupled manner, based on the assumption of linear aerodynamic damping and negligible frequency shift. The Finite Element (FE) package ANSYS is used to provide the mode shape and natural frequency of a particular mode, which is interpolated onto the CFD mesh. The linearised unsteady Navier-Stokes equations are solved in the frequency domain using a single-passage approach to provide aerodynamic excitation and damping forces. Two methods of obtaining the single degree-of-freedom forced response solution are demonstrated: the Modal Reduction Technique, solving the modal forced response equation in modal space; and a new Energy Method, an alternative method allowing calculations to be performed directly and simply in physical space. Both methods are demonstrated in a preliminary case study of the NASA R67 transonic fan blade with excitation of the 1st torsion mode due to a hypothetical inlet distortion.

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