Aerodynamic and Heat Flux Measurements in a Single Stage Fully Cooled Turbine: Part I — Experimental Approach

Author(s):  
C. W. Haldeman ◽  
R. M. Mathison ◽  
M. G. Dunn ◽  
S. Southworth ◽  
J. W. Harral ◽  
...  

This paper describes the experimental approach utilized to perform experiments using a fully cooled rotating turbine stage to obtain film effectiveness measurements. Significant changes to the previous experimental apparatus were implemented to meet the experimental objectives. The modifications include the development of a synchronized blowdown facility to provide cooling gas to the turbine stage, installation of a heat exchanger capable of generating a uniform or patterned inlet temperature profile, novel utilization of temperature and pressure instrumentation, and development of robust double-sided heat flux gauges. With these modifications, time-averaged and time-accurate measurements of temperature, pressure, surface heat flux, and film effectiveness can be made over a wide range of operational parameters duplicating the non-dimensional parameters necessary to simulate engine conditions. Data from low Reynolds number experiments are presented to demonstrate that all appropriate scaling parameters can be satisfied and that the new components have operated correctly. Along with airfoil surface heat transfer and pressure data, temperature and pressure data from inside the coolant plenums of the vane and rotating blade airfoils are presented. Pressure measurements obtained inside the vane and blade plenum chambers illustrate passing of the wakes and shocks as a result of vane/blade interaction. Part II of this paper presents data from the low Reynolds number cooling experiments and compares these measurements to CFD predictions generated using the Numeca FINE/Turbo package at multiple spans on the vanes and blades.

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
C. W. Haldeman ◽  
R. M. Mathison ◽  
M. G. Dunn ◽  
S. A. Southworth ◽  
J. W. Harral ◽  
...  

This paper describes the experimental approach utilized to perform experiments using a fully cooled rotating turbine stage to obtain film effectiveness measurements. Significant changes to the previous experimental apparatus were implemented to meet the experimental objectives. The modifications include the development of a synchronized blowdown facility to provide cooling gas to the turbine stage, installation of a heat exchanger capable of generating a uniform or patterned inlet temperature profile, novel utilization of temperature and pressure instrumentation, and development of robust double-sided heat flux gauges. With these modifications, time-averaged and time-accurate measurements of temperature, pressure, surface heat flux, and film effectiveness can be made over a wide range of operational parameters, duplicating the nondimensional parameters necessary to simulate engine conditions. Data from low Reynolds number experiments are presented to demonstrate that all appropriate scaling parameters can be satisfied and that the new components have operated correctly. Along with airfoil surface heat transfer and pressure data, temperature and pressure data from inside the coolant plenums of the vane and rotating blade airfoils are presented. Pressure measurements obtained inside the vane and blade plenum chambers illustrate passing of the wakes and shocks as a result of vane/blade interaction. Part II of this paper (Haldeman, C. W., Mathison, R. M., Dunn, M. G., Southworth, S. A., Harral, J. W., and Heltland, G., 2008, ASME J. Turbomach., 130(2), p. 021016) presents data from the low Reynolds number cooling experiments and compares these measurements to CFD predictions generated using the Numeca FINE/Turbo package at multiple spans on the vanes and blades.


Author(s):  
Chen-Ru Zhao ◽  
Zhen Zhang ◽  
Qian-Feng Liu ◽  
Han-Liang Bo ◽  
Pei-Xue Jiang

Numerical investigations are performed on the convection heat transfer of supercritical pressure fluid flowing through vertical mini tube with inner diameter of 0.27 mm and inlet Reynolds number of 1900 under various heat fluxes conditions using low Reynolds number k-ε turbulence models due to LB (Lam and Bremhorst), LS (Launder and Sharma) and V2F (v2-f). The predictions are compared with the corresponding experimentally measured values. The prediction ability of various low Reynolds number k-ε turbulence models under deteriorated heat transfer conditions induced by combinations of buoyancy and flow acceleration effects are evaluated. Results show that all the three models give fairly good predictions of local wall temperature variations in conditions with relatively high inlet Reynolds number. For cases with relatively low inlet Reynolds number, V2F model is able to capture the general trends of deteriorated heat transfer when the heat flux is relatively low. However, the LS and V2F models exaggerate the flow acceleration effect when the heat flux increases, while the LB model produces qualitative predictions, but further improvements are still needed for quantitative prediction. Based on the detailed flow and heat transfer information generated by simulation, a better understanding of the mechanism of heat transfer deterioration is obtained. Results show that the redistribution of flow field induced by the buoyancy and flow acceleration effects are main factors leading to the heat transfer deterioration.


Author(s):  
Timothy R. Palmer ◽  
Choon S. Tan ◽  
Matthew Montgomery ◽  
Anthony Malandra ◽  
David Little ◽  
...  

A potential means of significantly reducing the cavity exit mixing loss, a dominant primary loss mechanism in turbine tip shroud cavity flow, is assessed. The operational constraints on the turbine stage dictate that losses may only be mitigated through configuration changes within the cavity. A configuration, known herein as the Hybrid Blade, features a shrouded main blade with a row of high aspect ratio bladelets affixed to the rotating shroud is formulated and shown to nearly eliminate the cavity exit mixing loss. However the Hybrid Blade configuration incurs a penalty associated with bladelet low Reynolds number effects, cavity inlet flow asymmetry introduced by the scalloped shroud, and a resulting mismatch with the upstream vane as well as downstream diffuser. This penalty offsets the efficiency gain from mitigating cavity exit mixing loss. For the Hybrid Blade system, it can thus be inferred that the turbine stage and the diffuser need to be reconfigured to accommodate the modified tip shroud, and the bladelets redesigned for low Reynolds number operation and cavity inlet flow asymmetry to achieve an overall benefit.


1997 ◽  
Vol 336 ◽  
pp. 351-378 ◽  
Author(s):  
P. DIMITRAKOPOULOS ◽  
J. J. L. HIGDON

The yield conditions for the displacement of fluid droplets from solid boundaries are studied through a series of numerical computations. The study includes gravitational and interfacial forces, but is restricted to two-dimensional droplets and low-Reynolds-number flow. A comprehensive study is conducted, covering a wide range of viscosity ratio λ, Bond number Bd, capillary number Ca and contact angles θA and θR. The yield conditions for drop displacement are calculated and the critical shear rates are presented as functions Ca(λ, Bd, θA, Δθ) where Δθ=θA−θR is the contact angle hysteresis. The numerical solutions are based on the spectral boundary element method, incorporating a novel implementation of Newton's method for the determination of equilibrium free surface profiles. The numerical results are compared with asymptotic theories (Dussan 1987) based on the lubrication approximation. While excellent agreement is found in the joint asymptotic limits Δθ[Lt ]θA[Lt ]1, the useful range of the lubrication models proves to be extremely limited. The critical shear rate is found to be sensitive to viscosity ratio with qualitatively different results for viscous and inviscid droplets. Gravitational forces normal to the solid boundary have a significant effect on the displacement process, reducing the critical shear rate for viscous drops and increasing the rate for inviscid droplets. The low-viscosity limit λ→0 is shown to be a singular limit in the lubrication theory, and the proper scaling for Ca at small λ is identified.


Author(s):  
R Pacciani ◽  
M Marconcini ◽  
A Arnone ◽  
F Bertini

The laminar kinetic energy (LKE) concept has been applied to the prediction of low-Reynolds number flows, characterized by separation-induced transition, in high-lift airfoil cascades for aeronautical low-pressure turbine applications. The LKE transport equation has been coupled with the low-Reynolds number formulation of the Wilcox's k − ω turbulence model. The proposed methodology has been assessed against two high-lift cascade configurations, characterized by different loading distributions and suction-side diffusion rates, and tested over a wide range of Reynolds numbers. The aft-loaded T106C cascade is studied in both high- and low-speed conditions for several expansion ratios and inlet freestream turbulence values. The front-loaded T108 cascade is analysed in high-speed, low-freestream turbulence conditions. Numerical predictions with steady inflow conditions are compared to measurements carried out by the von Kármán Institute and the University of Cambridge. Results obtained with the proposed model show its ability to predict the evolution of the separated flow region, including bubble-bursting phenomenon and the formation of open separations, in high-lift, low-Reynolds number cascade flows.


2010 ◽  
Vol 133 (3) ◽  
Author(s):  
Roberto Pacciani ◽  
Michele Marconcini ◽  
Atabak Fadai-Ghotbi ◽  
Sylvain Lardeau ◽  
Michael A. Leschziner

A three-equation model has been applied to the prediction of separation-induced transition in high-lift low-Reynolds-number cascade flows. Classical turbulence models fail to predict accurately laminar separation and turbulent reattachment, and usually overpredict the separation length, the main reason for this being the slow rise of the turbulent kinetic energy in the early stage of the separation process. The proposed approach is based on solving an additional transport equation for the so-called laminar kinetic energy, which allows the increase in the nonturbulent fluctuations in the pretransitional and transitional region to be taken into account. The model is derived from that of Lardeau et al. (2004, “Modelling Bypass Transition With Low-Reynolds-Number Non-Linear Eddy-Viscosity Closure,” Flow, Turbul. Combust., 73, pp. 49–76), which was originally formulated to predict bypass transition for attached flows, subject to a wide range of freestream turbulence intensity. A new production term is proposed, based on the mean shear and a laminar eddy-viscosity concept. After a validation of the model for a flat-plate boundary layer, subjected to an adverse pressure gradient, the T106 and T2 cascades, recently tested at the von Kármán Institute, are selected as test cases to assess the ability of the model to predict the flow around high-lift cascades in conditions representative of those in low-pressure turbines. Good agreement with experimental data, in terms of blade-load distributions, separation onset, reattachment locations, and losses, is found over a wide range of Reynolds-number values.


1996 ◽  
Vol 118 (1) ◽  
pp. 189-194 ◽  
Author(s):  
J. O. Ismael ◽  
M. A. Cotton

The low-Reynolds-number k-ε turbulence model of Launder and Sharma is applied to the calculation of wall shear stress in spatially fully-developed turbulent pipe flow oscillated at small amplitudes. It is believed that the present study represents the first systematic evaluation of the turbulence closure under consideration over a wide range of frequency. Model results are well correlated in terms of the parameter ω+ = ωv/Uτ2 at high frequencies, whereas at low frequencies there is an additional Reynolds number dependence. Comparison is made with the experimental data of Finnicum and Hanratty.


Author(s):  
Mazharul Islam ◽  
M. Ruhul Amin ◽  
Yasir M. Shariff

Selection of airfoil is crucial for better aerodynamic performance and design of aerodynamic applications such as wind turbine and aircrafts. In this paper, a high-lift and low-Reynolds number airfoil has been selected and investigated through computational analysis for applying it for small-sized wind turbines as blades. The S1223 airfoil, designed by the University of Illinois at Urbana-Champaign, was chosen for its high-lift characteristics at low Reynolds number typically encountered by the small wind turbines. CFD work is performed with S1223 airfoil profile over a wide range of conditions of interest to analyze the performance of the airfoil using the Spalart-Allmaras turbulence model. The results obtained from the simulation works have been compared with experimental data for validation purpose. It has been found that the Spalart-Allmaras model conforms well with the experimental results, though the values of lift coefficients (Cl) are slightly less than the experimental results. In the present analysis, velocity distributions are analyzed at different angle of attacks for different turbulence intensities. It has been observed that there is vortex shedding around the trailing edge of the airfoil for both turbulence levels. It has been observed in the present study that due to increase in turbulence intensity, both the maximum lift coefficient and the stall angle increases significantly. It has been found after investigating the effect of turbulence intensity over lift-to-drag coefficient ratio that it drastically decreases due to increase in turbulence intensity up to certain value (about 3.5%), then it starts decreasing in gradual manner.


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