Experimental Study on Absorption Behavior and Efficiency of Brine in Hazardous Gas Absorption Treatment

There have been studies recently on bubble-column scrubbers with low cost and high efficiency for the absorption and treatment of hazardous gases in the event of a chemical spill. Bubble columns are vulnerable to freezing at temperatures below zero because the absorbents generally do not circulate. To address this issue, this study focused on the applicability, absorbed amount, and performance of brine as an absorbent. Under three different temperatures, i.e., −5 °C, −8 °C and −10 °C we examined brine (NaCl, CaCl2, and MgCl2) by varying the concentration required at each temperature. Following the experiments, CaCl2 brine was determined as the optimal brine for its absorption performance and affordability. Based on the experimental results, the absorption performance for ammonia, ethylene oxide, and methylamine, which are hazardous and water-soluble gases among accident preparedness substances (APS), was tested by using ASEPN PLUS. Our results suggested although the efficiency dropped by about 5% to 25% when brine was used as an absorbent, it can be used at the low temperatures because the gas solubility increased with decreasing temperature. Therefore, if brine, as an alternative, is used at temperatures about 15 °C, it can operate efficiently and stably without deterioration in the absorption performance. Given our experimental results and design data on the absorbed amount and absorbent replacement period for major hazardous gases are utilized to prevent bubble columns from freezing, it can be commercially used for small and medium-sized enterprises because it can help reduce installation and operation costs.

Effect of particles on hydrodynamics and mass transfer in a slurry bubble column: Correlation of experimental data

The effects of particle concentration and size on hydrodynamics and mass transport in a slurry bubble column were experimentally studied. With increasing particle concentration, the averaged gas holdup, gas holdup of small bubbles and gas-liquid volumetric mass transfer coefficient decreased, while the gas holdup of large bubbles increased slightly. With increasing particle size, the averaged gas holdup and kla remained unchanged when the particle size increased from 55 to 92 m, but decreased significantly when the particle size was further increased to 206 m. A liquid turbulence attenuation model which could quantitatively describe the effects of particle concentration and size was first proposed. Semi-empirical correlations were obtained based on extensive experimental data in a wide range of operating conditions and corrected liquid properties. The gas holdup and mass transfer coefficient calculated by the correlations agreed with the experimental data from both two-phase and three-phase bubble columns

Characteristics of carbide slag slurry flow in a bubble column carbonation reactor

The direct aqueous mineral carbonation of carbide slag was investigated. The flow characteristics of carbide slag-CO2-water reaction system in a bubble column were studied, which included the bubble Sauter mean diameter, gas holdup, bubble residence time, and the gas-liquid interfacial area. Bubble flow behaviors in the reactor were characterized by analyzing the bed pressure signals. The effects of the gas velocity (U g ) and liquid to solid ratio (L/S ratio) were discussed and analyzed. The results showed that the larger bubbles were easy to form at the larger L/S ratio, which indicated that the bubble coalescence was promoted. The gas holdup was larger when increasing U g or reducing the L/S ratio. The better gas-liquid interfacial areas were found in a wide range of L/S ratio at U g = 0.082 m/s. The optimum conditions were found at U g = 0.082 m/s and L/S ratio = 15–30 mL/g for the better gas-liquid interfacial area and the higher carbide slag conversion. The work provided the theoretical basis for the direct aqueous carbonation of the carbide slag and the operation condition optimization.

Effect of Different Configurations on Bubble Cutting and Process Intensification in a Micro-Structured Jet Bubble Column Using Digital Image Analysis

An experimental study was conducted in this work to investigate the effect of different configurations on bubble cutting and process intensification in a micro-structured jet bubble column (MSJBC). Hydrodynamic parameters, including bubble size, flow field, liquid velocity, gas holdup as well as the interfacial area, were compared and researched for a MSJBC with and without mesh. The bubble dynamics and cutting images were recorded by a non-invasive optical measurement. An advanced particle image velocimetry technique (digital image analysis) was used to investigate the influence of different configurations on the surrounding flow field and liquid velocity. When there was a single mesh and two stages of mesh compared with no mesh, the experimental results showed that the bubble size decreased by 22.7% and 29.7%, the gas holdup increased by 5.7% and 9.7%, and the interfacial area increased by more than 34.8% and 43.5%, respectively. Significant changes in the flow field distribution caused by the intrusive effect of the mesh were observed, resulting in separate liquid circulation patterns near the wire mesh, which could alleviate the liquid back-mixing. The mass transfer experiment results on the chemical absorption of CO2 into NaOH enhanced by a mass transfer process show that the reaction time to equilibrium is greatly reduced in the presence of the mesh in the column.

Methane Pyrolysis in Molten Potassium Chloride: An Experimental and Economic Analysis

Although steam methane reforming (CH4 + 2H2O → 4H2 + CO2) is the most commercialized process for producing hydrogen from methane, more than 10 kg of carbon dioxide is emitted to produce 1 kg of hydrogen. Methane pyrolysis (CH4 → 2H2 + C) has attracted much attention as an alternative to steam methane reforming because the co-product of hydrogen is solid carbon. In this study, the simultaneous production of hydrogen and separable solid carbon from methane was experimentally achieved in a bubble column filled with molten potassium chloride. The melt acted as a carbon-separating agent and as a pyrolytic catalyst, and enabled 40 h of continuous running without catalytic deactivation with an apparent activation energy of 277 kJ/mole. The resultant solid was purified by water washing or acid washing, or heating at high temperature to remove salt residues from the carbon. Heating the solid product at 1200 °C produced the highest purity carbon (97.2 at%). The economic feasibility of methane pyrolysis was evaluated by varying key parameters, that is, melt loss, melt price, and carbon revenue. Given a potassium chloride loss of <0.1 kg of salt per kg of produced carbon, the carbon revenue was calculated to be USD > 0.45 per kg of produced carbon. In this case, methane pyrolysis using molten potassium chloride may be comparable to steam methane reforming with carbon capture storage.

Packing size effect on the liquid circulation property in an external-loop packed bubble column

Packing size effects on the fluid dynamics in an external-loop packed bubble column with Raschig rings of three different effective diameters (5, 14 and 41 mm) in the riser were investigated. The overall gas holdup, liquid circulating velocity and gas-liquid mass transfer coefficient were respectively measured by volume expansion method, tracer-response method and dynamic oxygen-absorption technique. CFD simulation with the Euler-Euler two-fluid method was used to predict the liquid circulating velocity by treating the packing as a porous medium. Compared to the empty column, the gas holdup was found to increase with the presence of packing, however, the liquid circulating velocity and gas-liquid mass transfer coefficient may increase or decrease. Specifically, the gas holdup increases with the decrease of packing size, while the liquid circulating velocity is on the contrary, which induces the maximal gas-liquid mass transfer rate at packing diameter of 14 mm.