Turbine Blade Platform Film Cooling With Typical Stator-Rotor Purge Flow and Discrete-Hole Film Cooling

2008 ◽  
Author(s):  
Zhihong Gao ◽  
Diganta Narzary ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Pressure Loss ◽  
Total Pressure ◽  
Total Pressure Loss ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Purge Flow ◽  
Cylindrical Holes ◽  
Film Cooling Holes

This paper is focused on the effect of film hole configurations on platform film cooling. The platform is cooled by purge flow from a simulated stator-rotor seal combined with discrete-hole film cooling within the blade passage. The cylindrical holes and laidback fan-shaped holes are assessed in terms of film cooling effectiveness and total pressure loss. Lined up with the freestream streamwise direction, the film holes are arranged on the platform with two different layouts. In one layout, the film cooling holes are divided into two rows and more concentrated on the pressure side of the passage. In the other layout, the film cooling holes are divided into four rows and loosely distributed on the platform. Four film cooling hole configurations are investigated totally. Testing was done in a five-blade cascade with medium high Mach number condition (0.27 and 0.44 at the inlet and the exit, respectively). The detailed film cooling effectiveness distributions on the platform was obtained using pressure sensitive paint (PSP) technique. Results show that the combined cooling scheme (slot purge flow cooling combined with discrete hole film cooling) is able to provide full film coverage on the platform. The shaped holes present higher film cooling effectiveness and wider film coverage than the cylindrical holes, particularly at higher blowing ratios. The hole layout affects the local film cooling effectiveness. The shaped holes also show the advantage over the cylindrical holes with lower total pressure loss.

Turbine Blade Platform Film Cooling With Typical Stator-Rotor Purge Flow and Discrete-Hole Film Cooling

2009 ◽  
Vol 131 (4) ◽  
Author(s):  
Zhihong Gao ◽  
Diganta Narzary ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Pressure Loss ◽  
Total Pressure ◽  
Total Pressure Loss ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Purge Flow ◽  
Cylindrical Holes ◽  
Film Cooling Holes

This paper is focused on the effect of film-hole configurations on platform film cooling. The platform is cooled by purge flow from a simulated stator-rotor seal combined with discrete-hole film cooling within the blade passage. The cylindrical holes and laidback fan-shaped holes are assessed in terms of film-cooling effectiveness and total pressure loss. Lined up with the freestream streamwise direction, the film holes are arranged on the platform with two different layouts. In one layout, the film-cooling holes are divided into two rows and more concentrated on the pressure side of the passage. In the other layout, the film-cooling holes are divided into four rows and loosely distributed on the platform. Four film-cooling hole configurations are investigated totally. Testing was done in a five-blade cascade with medium high Mach number condition (0.27 and 0.44 at the inlet and the exit, respectively). The detailed film-cooling effectiveness distributions on the platform were obtained using pressure sensitive paint technique. Results show that the combined cooling scheme (slot purge flow cooling combined with discrete-hole film cooling) is able to provide full film coverage on the platform. The shaped holes present higher film-cooling effectiveness and wider film coverage than the cylindrical holes, particularly at higher blowing ratios. The hole layout affects the local film-cooling effectiveness. The shaped holes also show the advantage over the cylindrical holes with lower total pressure loss.

Blowing Ratio Effect on Film Cooling Performance for a Row Holes Installed in Different Trench Configurations

2020 ◽  
Vol 28 ◽  
pp. 65-75
Author(s):  
Khadidja Boualem ◽  
Abbes Azzi
Keyword(s):  
Film Cooling ◽  
Pressure Loss ◽  
Total Pressure ◽  
Total Pressure Loss ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Pressure Loss Coefficient ◽  
Blowing Ratio ◽  
Ansys Cfx ◽  
Cooling Hole

In the present study, a numerical analysis was performed to evaluate the performance of cooling hole embedded in different trenched designs (triangular trench, semi-cylindrical trench and corrugated trench) in improving the film cooling efficiency over a flat plate. These concepts are compared to the rectangular trenched and the traditional cylindrical hole. The commercial software ANSYS CFX 18 was used to conduct a series of required numerical calculations. The centerline and laterally averaged film cooling effectiveness and total pressure loss coefficient for the five cases are analyzed at three blowing ratios, M=0.5, M=1.0 and M=1.5. Results show a uniform coverage is obtained by hole installed in trench. The main result obtained in this paper that the cooling hole with corrugated trench enhance the film cooling effectiveness with less total pressure loss. The main result of this study reveals that the jet installed in the trenches yield a better film cooling effectiveness especially at higher blowing ratios (M≥1).

Experimental and Numerical Film Effectiveness Downstream a Row of Compound Angle Film Holes

2003 ◽  
Author(s):  
A. Khanicheh ◽  
M. E. Taslim
Keyword(s):  
High Temperature ◽  
Film Cooling ◽  
Computational Study ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Single Row ◽  
Cooling Hole ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle

High component lifetimes of modern gas turbines can be achieved by cooling the airfoils effectively. Film cooling is commonly employed on the airfoils and other engine hot section surfaces in order to protect them from the high thermal stress fields created by exposure to combustion gases. Complex geometries as well as optimized cooling considerations often dictate the use of compound-angled film cooling hole. In the present experimental and computational study, the effects that two different compound angle film cooling hole injection configurations have on film cooling effectiveness are investigated. Film cooling effectiveness measurements have been made downstream of a single row of compound angle cylindrical holes with a diameter of 7.5 mm, and a single row of compound angle, diffuser-shaped holes with an inlet diameter of 7.5 mm. The cylindrical holes were inclined (α=25°) with respect to the coverage surface and were oriented perpendicular to the high-temperature airflow direction. The diffuser-shaped holes had a compound angle of 45 degrees with respect to the high temperature air flow direction and, similar to the cylindrical film holes, a 25-deg angle with the coverage surface. Both geometries were tested over a blowing ratio range of 0.7 to 4.0. Surface temperatures were measured along four longitudinal rows of thermocouples covering the downstream area between two adjacent holes. The results showed that the best overall protection over the widest range of blowing ratios was provided by the diffuser-shaped film cooling holes. Compared with the cylindrical hole results, the diffuser-shaped expansion holes produced higher film cooling effectiveness downstream of the film cooling holes, particularly at high blowing ratios. The increased cross sectional area at the shaped hole exit compared to that of the cylindrical hole lead to a reduction of the mean velocity, thus the reduction of the momentum flux of the jet exiting the hole. Therefore, the penetration of the jet into the main flow was reduced, resulting in an increased cooling effectiveness. A commercially available CFD software package was used to study film cooling effectiveness downstream of the row of holes. Comparisons between the experimentally measured and numerically calculated film effectiveness distributions showed that the computed results are in reasonable agreement with the measured results. Therefore, CFD can be considered as a viable tool to predict the cooling performance of different film cooling configurations in a parametric study. A more realistic turbulence model, possibly adopting a two-layer model that incorporates boundary layer anisotropy, in the computational study may improve the predicted results.

Effect of Upstream Step on Flat Plate Film-Cooling Effectiveness Using PSP

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Joshua Grizzle ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Axial Angle ◽  
Step Effect ◽  
Cooling Hole ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
State Pressure

The effect of a step positioned upstream of a row of film-cooling holes on the film-cooling effectiveness is studied systematically using the steady state pressure sensitive paint technique. The upstream step effect is studied on four separate hole geometries: simple angled (axial angle of 30 deg) and compound angled (axial angle of 30 deg and compound angle of 45 deg) and cylindrical and fan-shaped film-cooling holes. Each plate considered has seven holes, each hole 4 mm in diameter. The plates with cylindrical holes have a spacing of 3 diameters (12 mm) between the centers of two consecutive holes while the fan-shaped holes have a spacing of 3.75 diameters (15 mm). Three different step heights (12.5%d, 25%d, and 37.5%d) are studied. The effect of the width of the step is also studied; the distance of the step upstream of the hole and the positioning of the step downstream of the film-cooling hole. Four separate blowing ratios are reported for all tests: M=0.3, M=0.6, M=1.0, and M=1.5. All studies have been conducted with a mainstream of 25 m/s velocity at an ambient temperature of 22°C. Results indicate an increase in film-cooling effectiveness in the region near the hole due to the upstream step for all the plates considered. This increase due to the step is found to be most significant in the case of compound angled cylindrical holes and least significant in the case of simple angled fan-shaped holes.

Numerical investigation of blowing ratio, density ratio and axial position of film holes on the vane endwall film cooling effectiveness with upstream step

2021 ◽  
pp. 095441002110165
Author(s):  
Qingzong Xu ◽  
Qiang Du ◽  
Pei Wang ◽  
Xiangtao Xiao ◽  
Jun Liu
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Pressure Loss ◽  
Total Pressure ◽  
Density Ratio ◽  
Total Pressure Loss ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Endwall Film Cooling

The aerothermal performance of interrupted slot and film holes was numerically investigated. Previous study indicates that the interrupted slot performs better compared to the conventional slot. In the meanwhile, the step formed along with the interrupted slot affects the film cooling characteristics. In this article, a row of film holes is arranged downstream of the step, and the mass flow rate for the interrupted slot is constant at 1%. Blowing ratio (BR) from 0.5 to 1.5 and density ratio from 1 to 2 were studied for the film holes. Endwall film cooling effectiveness distribution indicates that film cooling is easily affected by the secondary flow inside passage and the upstream step. Coolant traces are split into two parts due to the effects of step vortex and transverse flow. For different density ratios, increasing BR shows a different trend of film cooling effectiveness due to the variation of coolant momentum. The coolant jet is easily affected by the secondary flow when its momentum is low, but tends to liftoff when its momentum is too high. As a result, it is better to position the film holes far away from the upstream step. The total pressure loss coefficient distribution at the passage exit indicates that the coolant injection increases the total pressure loss. But density ratio has smaller effect on the loss variation. Besides, two axial positions of cooling holes were studied to improve the endwall cooling performance. Without the effect of step vortex, the film effectiveness of cooling holes is improved.

Turbine Blade Platform Film Cooling With Fan-Shaped Holes Under Simulated Swirl Purge Flow and Slashface Leakage Conditions

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Andrew F Chen ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Swirl ◽  
Wide Range ◽  
Purge Flow ◽  
Cylindrical Holes ◽  
Density Ratios ◽  
Film Cooling Holes

The combined effects of upstream purge flow, slashface leakage flow, and discrete hole film cooling on turbine blade platform film cooling effectiveness were studied using the pressure sensitive paint (PSP) technique. As a continued study, discrete cylindrical holes were replaced by laidback fan-shaped (10-10-5) holes, which generally provide better film coverages on the endwall. Experiments were done in a five-blade linear cascade. The inlet and exit Mach numbers were 0.26 and 0.43, respectively. The inlet and exit mainstream Reynolds numbers based on the axial chord length of the blade were 475,000 and 720,000, respectively. A wide range of parameters was evaluated in this study. The coolant-to-mainstream mass flow ratio (MFR) was varied from 0.5%, 0.75%, to 1% for the upstream purge flow. For the platform film cooling holes and slashface gap, average blowing ratios (M) of 0.5, 1.0, and 1.5 were examined. Coolant-to-mainstream density ratios (DR) that range from 1 (close to low-temperature experiments) to 1.5 (intermediate DR) and 2 (close to engine conditions) were also examined. Purge flow swirl effect was studied particularly at a typical swirl ratio (SR) of 0.6. Area-averaged film cooling effectiveness results were compared between cylindrical and fan-shaped holes. The results indicate that the fan-shaped holes provide superior film coverage than cylindrical holes for platform film cooling especially at higher blowing ratios and momentum flux ratios.

Effect of Non-Axisymmetric Endwall Profiling on Heat Transfer and Film Cooling Effectiveness of a Transonic Rotor Blade

2020 ◽  
Vol 142 (5) ◽  
Author(s):  
Jinjin Li ◽  
Xin Yan ◽  
Kun He
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Pressure Loss ◽  
Total Pressure ◽  
Rotor Blade ◽  
Stanton Number ◽  
Total Pressure Loss ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Transonic Rotor

Abstract Effects of non-axisymmetric endwall profiling on total pressure loss, heat transfer, and film cooling effectiveness of a transonic rotor blade were numerically investigated. The numerical methods, including the turbulence model and grid sensitivity, were validated with the existing experimental data. To reduce the thermal load on endwall, non-axisymmetric endwall profiling near leading edge and at pressure-side corner area was performed with a range of contour amplitudes. Heat transfer and flow fields near the profiled endwalls were analyzed and also compared with the plain endwall configuration. On the profiled endwall, three kinds of cooling holes, i.e., cylindrical holes, rounded-rectangular holes, and elliptical holes, were arranged, and film cooling effect was investigated at three blowing ratios. Results indicate that, with endwall profiling, the area-averaged Stanton number on endwall is reduced by 7.71% and total pressure loss in cascade is reduced by 11.07%. Among three kinds of cooling holes, the arrangement of the elliptical hole performs the best film cooling effect on the profiled endwall. Compared with the plain endwall, non-axisymmetric endwall with elliptical cooling holes improves film cooling coverage by 10.87%, reduces the Stanton number by 8.88%, and increases the net heat flux reduction performance by 4% at M = 0.7.

Effect of Upstream Step on Flat Plate Film Cooling Effectiveness Using PSP

2008 ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Joshua Grizzle ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Axial Angle ◽  
Step Effect ◽  
Cooling Hole ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
State Pressure

The effect of a step positioned upstream of a row of film cooling holes on the film cooling effectiveness is studied systematically using the steady state Pressure Sensitive Paint (PSP) technique. The upstream step effect is studied on four separate hole geometries: simple angled (axial angle 30°) and compound angled (axial angle 30°, compound angle 45°) cylindrical and fan-shaped film cooling holes. Each plate considered has 7 holes, each hole 4mm in diameter. The plates with cylindrical holes have a spacing of 3 diameters (12mm) between the centers of two consecutive holes, while the fan-shaped holes have a spacing of 3.75d (15mm). Three different step heights (12.5%d, 25%d and 37.5%d) are studied. Also studied is the effect of the width of the step; the distance of the step upstream of the hole and the positioning of the step downstream of the film-cooling hole. Four separate blowing ratios are reported for all tests: M = 0.3, M = 0.6, M = 1.0 and M = 1.5. All studies have been conducted with a mainstream of 25m/s velocity at an ambient temperature of 22C. Results indicate an increase in film-cooling effectiveness in the region near the hole due to the upstream step for all the plates considered. This increase due to the step is found to be most significant in the case of compound angled cylindrical holes and least significant in the case of simple angled fan-shaped holes.

Turbine Blade Platform Film Cooling With Simulated Swirl Purge Flow and Slashface Leakage Conditions

2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Andrew F Chen ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Leakage Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Purge Flow ◽  
Endwall Film Cooling ◽  
Film Cooling Holes

The combined effects of inlet purge flow and the slashface leakage flow on the film cooling effectiveness of a turbine blade platform were studied using the pressure-sensitive paint (PSP) technique. Detailed film cooling effectiveness distributions on the endwall were obtained and analyzed. Discrete cylindrical film cooling holes were arranged to achieve an improved coverage on the endwall. Backward injection was attempted by placing backward injection holes near the pressure side leading edge portion. Experiments were done in a five-blade linear cascade with an average turbulence intensity of 10.5%. The inlet and exit Mach numbers were 0.26 and 0.43, respectively. The inlet and exit mainstream Reynolds numbers based on the axial chord length of the blade were 475,000 and 720,000, respectively. The coolant-to-mainstream mass flow ratios (MFR) were varied from 0.5% and 0.75% to 1% for the purge flow. For the endwall film cooling holes and slashface leakage flow, blowing ratios (M) of 0.5, 1.0, and 1.5 were examined. Coolant-to-mainstream density ratios (DR) that range from 1.0 (close to low temperature experiments) to 1.5 and 2.0 (close to engine conditions) were also examined. The results provide the gas turbine engine designers a better insight into improved film cooling hole configurations as well as various parametric effects on endwall film cooling when the inlet (swirl) purge flow and slashface leakage flow were incorporated.

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