A Study of Parameter Selection Principle and Internal Flow Mechanism in a Multi-Stage Low-Reaction Axial Flow Compressor

Author(s):  
Songtao Wang ◽  
Xiaoqing Qiang ◽  
Weichun Lin ◽  
Guotai Feng ◽  
Zhongqi Wang

A subsonic multi-stage highly loaded, low-reaction, boundary layer suction axial flow compressor design concept was proposed in this paper and its feasibility was studied from theoretical analysis. This design concept could greatly raise the single stage pressure ratio while keeping the compressor efficiency in a high level. The distribution principle of total pressure ratio and static pressure ratio in a multi-stage low-reaction compressor was studied as well as the selection principle of reaction, diffusion factor and other total parameters. Considering the design feature of this new type of compressor, the internal flow in a large geometry turning angle cascade was studied in order to establish the relation between geometry parameters and surface pressure distribution. The relation between surface pressure distribution and profile loss, trailing edge loss, etc was also studied in this paper. By using this design concept combined with the boundary layer suction method, a certain eleven stages axial compressor’s count was reduced to seven. The numerical simulation was done in the last two stages which had typical flow characteristics. The simulation result proved that the multi-stage low-reaction axial flow compressor design concept was feasible.

Author(s):  
Songtao Wang ◽  
Xiaoqing Qiang ◽  
Weichun Lin ◽  
Guotai Feng ◽  
Zhongqi Wang

In order to design high pressure ratio and highly loaded axial flow compressor, a new design concept based on Highly-Loaded Low-Reaction and boundary layer suction was proposed in this paper. Then the concept’s characteristics were pointed out by comparing with the MIT’s boundary layer suction compressor. Also the application area of this design concept and its key technic were given out in this paper. Two applications were carried out in order to demonstrate the concept. The first application was to redesign a low speed duplication-stage axial flow compressor into a single stage. The second one was a feasibility analysis to decrease an 11 stage axial compressor’s stage count to 7 while not changing its aerodynamic performance. The analysis result showed that the new design concept is feasible and it can be used on high pressure stage of the aero-engine, compressor of ground gas turbine (except the transonic stage) and high total pressure ratio blower.


Author(s):  
Xiaoqing Qiang ◽  
Songtao Wang ◽  
Weichun Lin ◽  
Zhongqi Wang

A new design concept of highly-loaded axial flow compressor by applying boundary layer suction and 3D blade technique was proposed in this paper. The basic idea of this design concept was that low reaction was adopted as while as increasing the rotor’s geometry turning angle, so that the boundary layer separation of a rotor could be eliminated and the rotor was kept working in high efficiency. This design concept would greatly increase the stator’s geometry turning angle, so boundary layer suction on stator cascades was adopted in order to restrain the boundary layer separation. In some situations, 3D blade technique was also applied in order to control the boundary layer separation more efficiently. The advantages of the above design concept were: the compressor’s pressure ratio was increased remarkably; boundary layer suction was only adopted in stator cascades so as to reduce the complexity of boundary layer suction structure. The key techniques of the new design concept were also explained in this paper. In order to increase the compressor’s pressure ratio, the geometry turning angle of rotor was increased greatly, and the rotor inlet was prewhirled to reduce the rotor’s reaction so as to restrain the rotor’s boundary separation. Boundary layer suction was carried out in the stator cascades (mainly on suction side), hub and shroud in order to control the flow separation. 3D blade technique could be adopted if necessary. The limitation of the application of this design concept was also pointed out through the analysis of the Mach number at rotor inlet, the prewhirl angle of rotor, the work distribution along span wise and the control method of stator separation. Numerical simulation was carried out on a single low-reaction compressor stage with IGV in order to demonstrate the new design concept. By using boundary layer suction and 3D blade technique, the energy loss in stator cascades was greatly reduced and the whole stage’s isentropic efficiency was about 90%. The low-reaction stage’s aerodynamic load was double than conventional design. The boundary layer separation could be effectively controlled by proper combination of boundary layer suction and bowed or twisted blade. The numerical result proved that the new design concept was feasible and had a wide application area.


1964 ◽  
Vol 15 (4) ◽  
pp. 328-356 ◽  
Author(s):  
W. T. Howell

SummaryThe following theoretical investigation is concerned with the stability of the flow through a system composed of a multi-stage axial flow compressor followed by a throttle.Such an investigation was carried out by Pearson and Bowmer in 1949. In 1962 Pearson’s work on the analysis of axial flow compressor characteristics, and the accumulation of empirical data regarding factors affecting the surge line, re-awakened interest in the possibility of predicting the surge line of a multi-stage axial flow compressor-throttle system.In this paper the equations governing the stability of flow at any operating point in such a system are obtained by applying Kirchhoff’s laws to the associated electric circuit at that operating point, and the analysis is applied to a wide range of flows of the calculated characteristics of a seven-stage axial flow compressor.A study of the simplest compressor-throttle system is given, in which the equations of motion of the system are derived mechanically and electrically, and the range of validity of the equations and their stability are discussed in order to bring out the relation between the mathematics and physics of the simple system before applying these methods to multi-stage axial flow compressors.For the relatively simple electrical representation used in this paper for an axial compressor of n stages, there are shown to be 2n possible values of p, the transient rotational frequency, and these are determined over a sufficiently wide range of flows on the seven-stage compressor studied.As a result, a region of the compressor characteristic map can be marked out in which all the values of the transient rotational frequency have their real parts less than zero, corresponding to stability of operation, a region where at least one of the values of p is real and positive corresponding to non-oscillatory instability of operation, and an intermediate region where some of the values of the rotational frequency p are complex with positive real part, corresponding to oscillatory instability of operation.It is suggested that the non-oscillatory instability found here is associated with the surge and the line of inception of non-oscillatory instability with the surge line.


1953 ◽  
Vol 57 (511) ◽  
pp. 463-463
Author(s):  
R. G. Taylor

In Mr. J. M. Stephenson's Technical Note, “ The Elimination of Wall Effects in Axial-Flow Compressor Stages,” in the April 1953 issue of the Journal, the author suggests that the blade rows of an axial flow compressor are so closely spaced as to ensure that the axial velocity profile is unchanged across the rows. Whether this statement is correct or not such an assumption regarding the axial velocity profile is a basic design condition and when made it will not leave any flexibility in the choice of the function f(r).


2012 ◽  
Vol 224 ◽  
pp. 352-357
Author(s):  
Islem Benhegouga ◽  
Ce Yang

In this work, steady air injection upstream of the blade leading edge was used in a transonic axial flow compressor, NASA rotor 37. The injectors were placed at 27 % upstream of the axial chord length at blade tip, the injection mass flow rate is 3% of the chock mass flow rate, and 3 yaw angles were used, respectively -20°, -30°, and -40°. Negative yaw angles were measured relative to the compressor face in opposite direction of rotational speeds. To reveal the mechanism, steady numerical simulations were performed using FINE/TURBO software package. The results show that the stall mass flow can be decreased about 2.5 %, and an increase in the total pressure ratio up to 0.5%.


Energies ◽  
2016 ◽  
Vol 9 (4) ◽  
pp. 296 ◽  
Author(s):  
Tao Ning ◽  
Chun-Wei Gu ◽  
Wei-Dou Ni ◽  
Xiao-Tang Li ◽  
Tai-Qiu Liu

Author(s):  
Pritam Batabyal ◽  
Dilipkumar B. Alone ◽  
S. K. Maharana

This paper presents a numerical case study of various stepped tip clearances and their effect on the performance of a single stage transonic axial flow compressor, using commercially available software ANSYS FLUENT 14.0. A steady state, implicit, three dimensional, pressure based flow solver with SST k-Ω turbulence model has been selected for the numerical study. The stepped tip clearances have been compared with the baseline model of zero tip clearance at 70% and 100 % design speed. It has been observed that the compressor peak stage efficiency and maximum stage pressure ratio decreases as the tip clearances in the rear part are increased. The stall margin also increases with increase in tip clearance compared to the baseline model. An ‘optimum’ value of stepped tip clearance has been obtained giving peak stage compressor performance. The CFD results have been validated with the earlier published experimental data on the same compressor at 70% design speed.


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