Optimization Design of the Geared Rotor System With Critical Speed Constraints Using the Enhanced Genetic Algorithm

Author(s):  
T. N. Shiau ◽  
C. H. Kang ◽  
D. S. Liu ◽  
E. K. Lee ◽  
W. C. Hsu

This paper presents an efficient enhanced genetic algorithm to minimize the shaft weight, the unbalance response and the response due to the transmission error simultaneously. The minimization plays an important role in designing the geared rotor system under critical speed constraints. In the process of optimization, the design variables consist of shaft inner radii, bearing stiffness and the gear mesh stiffness. The enhanced genetic algorithm of optimization comprises the Hybrid Genetic Algorithm (HGA) and the Interval Genetic Algorithm (IGA). The HGA deals with this optimal design problem and the IGA accomplishes the interval optimization design. The results show that the presented enhanced genetic algorithm can not only effectively reduce the shaft weight and the transmission error response, but also precisely determine the interval ranges of design variables with feasible corresponding objective error.

Author(s):  
T. N. Shiau ◽  
J. R. Chang ◽  
W. B. Lu

This paper presents the multi-objective optimization of a geared rotor-bearing system with the critical speeds constraints by using an efficient multilevel algorithm. The weight of each rotor shaft, the unbalance response, and the response due to the transmission error are minimized simultaneously under the critical speed constraints. The design variables are the inner radii of the shaft, the stiffness of bearings, and the gear mesh stiffness. The finite element method (FEM) is employed to analyze the dynamic characteristics and the method of feasible direction (MFD) is applied in the optimization of the single objective stage. Based on the sensitivity analysis that gear mesh stiffness has almost no influences on the critical speeds of the uncoupled modes of two shafts, an efficient multilevel algorithm composed of system and subsystem levels is developed. In the cycle of iteration, the minimization of the shaft weight is performed in the subsystem level with the critical speed constraints of only uncoupled modes of two shafts and the unbalance response and the transmission error response are reduced in the system level with the critical speed constraints of only coupled modes. It is indicated from the numerical results that the shaft weight, the unbalance response, and the transmission error response via the multilevel technique (ML) are all reduced much more than those via the weighting method (WM) and the goal programming method (GPM).


2019 ◽  
Vol 36 (1) ◽  
pp. 1-8 ◽  
Author(s):  
Jingjing Huang ◽  
Longxi Zheng ◽  
Chris K Mechefske ◽  
Bingbing Han

Abstract Based on rotor dynamics theory, a two-disk flexible rotor system representing an aero-engine with freely supported structure was established with commercial software ANSYS. The physical model of the two-disk rotor system was then integrated to the multidisciplinary design optimization software ISIGHT and the maximum vibration amplitudes experienced by the two disks when crossing the first critical speed were optimized using a multi-island genetic algorithm (MIGA). The optimization objective was to minimize the vibration amplitudes of the two disks when crossing the first critical speed. The position of disk 1 was selected as the optimization variable. The optimum position of disk 1 was obtained at the specified constraint that the variation of the first critical speed could not exceed the range of ±10 %. In order to validate the performance of the optimization design, the proof-of-transient experiments were conducted based on a high-speed flexible two-disk rotor system. Experimental results indicated that the maximum vibration amplitude of disk 1 when crossing the first critical speed declined by 60.9 % and the maximum vibration amplitude of disk 2 fell by 63.48 % after optimization. The optimization method found the optimum rotor positions of the flexible rotor system which resulted in minimum vibration amplitudes.


2012 ◽  
Vol 159 ◽  
pp. 355-360
Author(s):  
Ji Yan Wang ◽  
Rong Chun Guo ◽  
Xu Fei Si

The paper establishes the mechanical model of SFD-sliding bearing flexible rotor system, adopting Runge-Kutta method to solve nonlinear differential equation, thus acquiring the unbalanced response curve and then gaining the first two critical speeds of the system. Meanwhile, the paper analyzes the sensitivity of the system on the first two critical speeds towards structural parameters, offering design variables to optimization analysis. Based on sensitivity analysis, genetic algorithm is employed to give an optimization analysis on critical speed, which aims to remove critical speed from working speed as much as possible. The critical speed ameliorates after the optimization which supplies theoretical basis as well as theoretical analysis towards the dynamic stability of high-speed rotor system and provides reference for the design of such rotor system.


2015 ◽  
Vol 13 (2) ◽  
pp. 16-21 ◽  
Author(s):  
Aleš Prokop ◽  
Kamil Řehák ◽  
Martin Zubík ◽  
Pavel Novotný

Abstract The noise, vibration and harshness (NVH) plays an important role in the transmission area of automotive industry. To understand all the impacts on the gearbox’s global dynamic behavior it is necessary to gain information from a simplified model, create methods and get an appropriate and well correlated results with the experiment. The method itself can be afterwards reused for more complex transmission, which could be supported by other measurements. This paper deals with creation of a gearbox’s simplified model, including essential mechanisms as gear mesh stiffness, backlash, bearing stiffness and modal properties of the main components. Except for the presented model, more models with different difficulty levels are used. Numerical results are compared with data from experiment with good correlation.


Author(s):  
Joseph Shibu Kalloor ◽  
Ch. Kanna Babu ◽  
Girish K. Degaonkar ◽  
K. Shankar

A comprehensive multi-objective optimisation methodology is presented and applied to a practical aero engine rotor system. A variant of Nondominated Sorting Genetic Algorithm (NSGA) is employed to simultaneously minimise the weight and unbalance response of the rotor system with restriction imposed on critical speed. Rayleigh beam is used in Finite Element Method (FEM) implemented in-house developed MATLAB code for analysis. The results of practical interest are achieved through bearing-pedestal model and eigenvalue based Rayleigh damping model. Pareto optimal solutions generated and best solution selected with the help of response surface approximation of the Pareto optimal front. The outcome of the paper is a minimum weight and minimum unbalance response rotor system which satisfied the critical speed constraints.


2021 ◽  
Author(s):  
Xu Yin ◽  
Zhixun Yang ◽  
Dongyan Shi ◽  
Jun Yan ◽  
Lifu Wang ◽  
...  

Abstract The umbilical which consists of hydraulic tubes, electrical cables and optical cables is a key equipment in the subsea production system. Each components perform different physical properties, so different cross-sections will present different geometrical characteristic, carrying capacities, the cost and the ease of manufacture. Therefore, the cross-sectional layout design of the umbilical is a typical multi-objective optimization problem. A mathematical model of the cross-sectional layout considering geometric and mechanical properties is proposed, and the genetic algorithm is introduced to copy with the optimization model in this paper. A steepest descent operator is embedded into the basic genetic algorithm, while the appropriate fitness function and the selection operator are advanced. The optimization strategy of the cross-sectional layout based on the hybrid genetic algorithm is proposed with the fast convergence and the great probability for global optimization. Finally, the cross-section of an umbilical case is performed to obtain the optimal the cross-sectional layout. The geometric and mechanical performance of results are compared with the initial design, which verify the feasibility of the proposed algorithm.


2018 ◽  
Vol 167 ◽  
pp. 02013
Author(s):  
Jeonghyun Park ◽  
Changjun Seo ◽  
Kwangsuck Boo ◽  
Heungseob Kim

Gear systems are extensively employed in mechanical systems since they allow the transfer of power with a variety of gear ratios. So gears cause the inherent deflections and deformations due to the high pressure which occurs between the meshing teeth when transmit power and results in the transmission error. It is usually assumed that the transmission error and variation of the gear mesh stiffness are the dominant excitation mechanisms. Predicting the static transmission error is a necessary condition to reduce noise radiated from the gear systems. This paper aims to investigate the effect of tooth profile modifications on the transmission error of helical gear. The contact stress analysis was implemented for different roll positions to find out the most critical roll angle in view point of root flank stress. The PPTE (peak-to-peak of transmission error) is estimated at the roll angles by different loading conditions with two dimensional FEM. The optimal profile modification from the root to the tip is proposed.


2004 ◽  
Vol 126 (3) ◽  
pp. 619-625 ◽  
Author(s):  
Anders Angantyr ◽  
Jan Olov Aidanpa¨a¨

The detailed design of a turbo generator rotor system is highly constrained by feasible regions for the damped natural frequencies of the system. A major problem for the designer is to find a solution that fulfills the design criterion for the damped natural frequencies. The bearings and some geometrical variables of the rotor are used as the primary design variables in order to achieve a feasible design. This paper presents an alternative approach to search for feasible designs. The design problem is formulated as an optimization problem and a genetic algorithm (GA) is used to search for feasible designs. Then, the problem is extended to include another objective (i.e., multiobjective optimization) to show the potential of using the optimization formulation and a Pareto-based GA in this rotordynamic application. The results show that the presented approach is promising as an engineering design tool.


2014 ◽  
Vol 951 ◽  
pp. 274-277 ◽  
Author(s):  
Xu Sheng Gan ◽  
Can Yang ◽  
Hai Long Gao

To improve the optimization design of Radial Basis Function (RBF) neural network, a RBF neural network based on a hybrid Genetic Algorithm (GA) is proposed. First the hierarchical structure and adaptive crossover probability is introduced into the traditional GA algorithm for the improvement, and then the hybrid GA algorithm is used to optimize the structure and parameters of the network. The simulation indicates that the proposed model has a good modeling performance.


Sign in / Sign up

Export Citation Format

Share Document