scholarly journals Internal Cooling Using Novel Swirl Enhancement Strategies in a Slot Shaped Single Pass Channel

Author(s):  
Del Segura ◽  
Sumanta Acharya

Heat transfer results for a given slot shaped channel with a 3:1 aspect ratio are presented using various methods to enhance swirl in the channel including helical shaped-trip-strips and swirl-jets issuing from the side walls. Four different configurations of the swirl jets and one configuration of the helical trip strips were studied. The Reynolds numbers investigated range from 10,000 to 50,000 and are based on the mean velocity of the fluid at the channel inlet, or when swirl-jets are used, the equivalent mass flow rates at the exit of the main channel. Independently these heat transfer enhancement strategies have proven to be effective in either round channels, in the case of swirl jets and helical protrusions, or rectangular channels, in the case of trip strips. A transient technique combined with Duhamel’s superposition theorem was used to obtain the heat transfer coefficient distributions. Narrow-band liquid crystals were used to map the transient surface temperatures and were combined with thermocouples that measured the bulk-air temperatures along the flow path in the main channel. The results for the tests reported in this paper show mean heat transfer enhancement values (Nu/Nuo) greater than 4.5 and low normalized friction factors. Thermal performance factors ranged from 1.1–3.3 for the various configurations studied. These results show significant improvements over other types of heat transfer enhancement methods currently used in the mid-span section of turbine blades.

Author(s):  
Del Segura ◽  
Sumanta Acharya

Heat transfer results for a given slot shaped channel with a 3:1 aspect ratio and jets issuing from side walls are presented. Two different jet configurations are used as a means to enhance turbulence in the main flow stream. The Reynolds numbers investigated range from 10,000 to 50,000 and are based on the mean velocity of the fluid at the channel inlet for the slot shaped channel without enhancement, or when swirl-jets are used, the equivalent mass flow rates at the exit of the main channel. Blowing Ratios, defined as the mean side jet velocity verses the mean main channel velocity, ranged from 8.6 to 30.2. This heat transfer enhancement strategy has proven to be effective in round channels. A transient technique combined with Duhamel’s superposition theorem was used to obtain the heat transfer coefficient distributions. Narrow-band liquid crystals were used to map the transient surface temperatures and were combined with thermocouples that measured the center-line air temperatures along the flow path in the main channel. The results of the passage with jet enhancements were compared to the smooth slot channel, without any type of heat transfer enhancements. The tests results reported in this paper show mean heat transfer enhancement values (Nu/Nuo smooth) greater than 4.2 and low normalized friction factors. Thermal performance factors (OTP) ranged from 1.55–3.69 for the various configurations studied. These results show significant improvements over other types of heat transfer enhancement methods currently used in the mid-span section of turbine blades.


Author(s):  
Wenwu Zhou ◽  
Hui Hu ◽  
Yu Rao

Due to the dimple’s unique characteristics of comparatively low pressure loss penalty and good heat transfer enhancement performance, dimple provides a very desirable alternative internal cooling technique for gas turbine blades. In the present study, an experimental investigation was conducted to quantify the flow characteristics over staggered dimple arrays and to examine the vortex structures inside the dimples. In addition to the surface pressure measurements, a high-resolution digital Particle Image Velocimetry (PIV) system was also utilized to achieve detailed flow field measurements to quantify the characteristics of the turbulent channel flow over the dimple arrays in terms of the ensemble-averaged velocity, Reynolds shear stress and turbulence kinetic energy (TKE) distributions. The experimental measurement results show that the friction factor of the dimpled surface is much higher than that of a flat surface. The measured pressure distribution within a dimple reveals clearly that flow separation and attachment would occur inside each dimple. In comparison with those of a conventional channel flow with flat surface, the channel flow over the dimpled arrays was found to have much stronger Reynolds stress and higher TKE level. Such unique flow characteristics are believed to be the reasons why a dimpled surface would have a better heat transfer enhancement performance for internal cooling of turbine blades as reported in those previous studies.


Author(s):  
Yao-Hsien Liu ◽  
Lesley M. Wright ◽  
Wen-Lung Fu ◽  
Je-Chin Han

Rib turbulators are commonly used to enhance the heat transfer within internal cooling passages of advanced gas turbine blades. Many factors affect the thermal performance of a cooling channel with ribs. This study experimentally investigates the effect of rib spacing on the heat transfer enhancement, pressure penalty, and thus the overall thermal performance in both rotating and non-rotating rectangular, cooling channels. In the 1:2 rectangular channels, 45° angled ribs are placed on the leading and trailing surfaces. The pitch of the ribs varies, so rib pitch-to-height (P/e) ratios of 10, 7.5, 5, and 3 are considered. Square ribs with a 1.59 mm × 1.59 mm cross-section are used for all spacings, so the height-to-hydraulic diameter (e/Dh) ratio remains constant at 0.094. With a constant rotational speed of 550 rpm and the Reynolds number ranging from 5000 to 40000, the rotation number in turn varies from 0.2 to 0.02. Because the skewed turbulators induce secondary flow along the length of the rib, the very close rib spacing of P/e = 3, has the best thermal performance in both rotating and non-rotating channels. This close spacing yields the greatest heat transfer enhancement, while the P/e = 5 spacing has the greatest pressure penalty. In addition, the effect of rotation is more pronounced in the channel with the rib spacing of 3. As more ribs are added, the channel is approaching a smooth channel, and the strength of the rotation induced vortices increases.


2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Tapish Agarwal ◽  
Maximilian Stratmann ◽  
Simon Julius ◽  
Beni Cukurel

Abstract The requirements of improved heat transfer performance on turbine surfaces and internal cooling passages drive the research into exploring new methods for efficiency enhancements. The addition of ribbed structures inside the cooling ducts has proven to be most practical, which increases heat transfer from surfaces to fluid flow at the cost of some pressure loss. Many active and passive methods have been proposed for enhancing the heat transfer, where acoustic excitation has been recently shown to be an effective option. Moreover, the existing pressure fluctuations due to rotor–stator interactions can also be utilized as a source of excitation. However, the sensitivity of the phenomenon to various flow and geometric parameters has not been fully characterized. The present study investigates various aspects of convective heat transfer enhancement and turbulent flow modulation caused by acoustic forcing on separating and reattaching flow over isolated rib obstacles. A parametric study is conducted; rib obstacles of various sizes and shapes (including rectangular, squared, triangular, and semi-cylindrical) are installed in a low-speed, fully turbulent wind tunnel, and measurements are taken at different velocities and excitation frequencies. Static pressure and spatially resolved surface temperature measurements are performed to quantify the ramifications of acoustic excitation on the wetted wall. Within the favorable Strouhal number range of 0.1–0.25, an optimum value of 0.16 is observed. It is shown that triangular ribs are more prone to acoustic heat transfer enhancement than rectangular or cylindrical perturbations. A linear correlation between static pressure recovery rate and acoustic heat transfer enhancement is observed, which is invariant to change in size/shape of the rib as well as flow and excitation parameters.


2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.


Author(s):  
Siti Nurul Akmal Yusof ◽  
Nura Mu'az Muhammad ◽  
Wan Mohd Arif Aziz Japar ◽  
Yutaka Asako ◽  
Chungpyo Hong ◽  
...  

Author(s):  
Tapish Agarwal ◽  
Maximilian Stratmann ◽  
Simon Julius ◽  
Beni Cukurel

Abstract The requirements of improved heat transfer performance on turbine surfaces and internal cooling passages drive the research into exploring new methods for efficiency enhancements. Addition of ribbed structures inside the cooling ducts has proven to be most practical, which increases heat transfer from surfaces to fluid flow at the cost of some pressure loss. Many active and passive methods have been proposed for enhancing the heat transfer, where acoustic excitation has been recently shown to be an effective option. Moreover, the existing pressure fluctuations due to rotor-stator interactions can also be utilized as a source of excitation. However, the sensitivity of the phenomenon to various flow and geometric parameters has not been fully characterized. The present study investigates various aspects of convective heat transfer enhancement and turbulent flow modulation caused by acoustic forcing on separating and reattaching flow over isolated rib obstacles. A parametric study is conducted; rib obstacles of various sizes and shapes (including rectangular, squared, triangular, semi-cylindrical, etc.) are installed in a low-speed, fully turbulent wind tunnel and measurements are taken at different velocities and excitation frequencies. Static pressure and spatially resolved surface temperature measurements are performed to quantify the ramifications of acoustic excitation on the wetted wall. Within the favorable Strouhal number range of 0.1–0.25, an optimum value of 0.16 is observed. It is shown that triangular ribs are more prone to acoustic heat transfer enhancement than rectangular or cylindrical perturbations. A linear correlation between static pressure recovery rate and acoustic heat transfer enhancement is observed, which is invariant to change in size/shape of the rib as well as flow and excitation parameters.


Author(s):  
Nojin Park ◽  
Changmin Son ◽  
Jangsik Yang ◽  
Changyong Lee ◽  
Kidon Lee

A series of experiments were conducted to investigate the detailed heat transfer characteristics of a large scaled model of a turbine blade internal cooling system. The cooling system has one passage in the leading edge and a triple passage for the remained region with two U-bends. A large scaled model (2 times) is designed to acquire high resolution measurement. The similarity of the test model was conducted with Reynolds number at the inlet of the internal cooling system. The model is designed to simulate the flow at engine condition including film extractions to match the changes in flowrates through the internal cooling system. Also, 45 deg ribs were installed for heat transfer enhancement. The experiments were performed varying Reynolds number in the range of 20,000 to 100,000 with and without ribs under stationary condition. This study employs transient heat transfer technique using thermochromic liquid crystal (TLC) to obtain full surface heat transfer distributions. The results show the detailed heat transfer distributions and pressure loss. The characteristics of pressure loss is largely dependent on the changes in cross-sectional area along the passages, the presence of U-bends and the extraction of coolant flow through film holes. The local and area averaged Nusselt number were compared to available correlations. Finally, the thermal performance counting the heat transfer enhancement as well as pressure penalty is presented.


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