scholarly journals Analysis of Unsteady Tip and Endwall Heat Transfer in a Highly Loaded Transonic Turbine Stage

2010 ◽  
Author(s):  
Vikram Shyam ◽  
Ali Ameri ◽  
Jen-Ping Chen
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Reynolds Number ◽  
Rotor Blade ◽  
High Speed ◽  
Pressure Ratio ◽  
Stagnation Temperature ◽  
Turbine Stage ◽  
Transonic Turbine ◽  
Highly Loaded

In a previous study, vane-rotor shock interactions and heat transfer on the rotor blade of a highly loaded transonic turbine stage were simulated. The geometry consists of a high pressure turbine vane and downstream rotor blade. This study focuses on the physics of flow and heat transfer in the rotor tip, casing and hub regions. The simulation was performed using the URANS (Unsteady Reynolds-Averaged Navier-Stokes) code MSU-TURBO. A low Reynolds number k-ε model was utilized to model turbulence. The rotor blade in question has a tip gap height of 2.1% of the blade height. The Reynolds number of the flow is approximately 3×106 per meter. Unsteadiness was observed at the tip surface that results in intermittent ‘hot spots’. It is demonstrated that unsteadiness in the tip gap is governed by inviscid effects due to high speed flow and is not strongly dependent on pressure ratio across the tip gap contrary to published observations that have primarily dealt with subsonic tip flows. The high relative Mach numbers in the tip gap lead to a choking of the leakage flow that translates to a relative attenuation of losses at higher loading. The efficacy of new tip geometry is discussed to minimize heat flux at the tip while maintaining choked conditions. In addition, an explanation is provided that shows the mechanism behind the rise in stagnation temperature on the casing to values above the absolute total temperature at the inlet. It is concluded that even in steady mode, work transfer to the near tip fluid occurs due to relative shearing by the casing. This is believed to be the first such explanation of the work transfer phenomenon in the open literature. The difference in pattern between steady and time-averaged heat flux at the hub is also explained.

scholarly journals Analysis of Unsteady Tip and Endwall Heat Transfer in a Highly Loaded Transonic Turbine Stage

2011 ◽  
Vol 134 (4) ◽  
Author(s):  
Vikram Shyam ◽  
Ali Ameri ◽  
Jen-Ping Chen
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Rotor Blade ◽  
High Speed ◽  
Pressure Ratio ◽  
Heat Fluxes ◽  
Stagnation Temperature ◽  
Turbine Stage ◽  
Transonic Turbine ◽  
Highly Loaded

In a previous study, vane-rotor shock interactions and heat transfer on the rotor blade of a highly loaded transonic turbine stage were simulated. The geometry consists of a high pressure turbine vane and a downstream rotor blade. This study focuses on the physics of flow and heat transfer in the rotor tip, casing, and hub regions. The simulation was performed using the unsteady Reynolds-averaged Navier–Stokes code MSU-TURBO. A low Reynolds number k-ε model was utilized to model turbulence. The rotor blade in question has a tip gap height of 2.1% of the blade height. The Reynolds number of the flow is approximately 3×106/m. Unsteadiness was observed at the tip surface that results in intermittent “hot spots.” It is demonstrated that unsteadiness in the tip gap is governed by inviscid effects due to high speed flow and is not strongly dependent on pressure ratio across the tip gap contrary to published observations that have primarily dealt with subsonic tip flows. The high relative Mach numbers in the tip gap lead to a choking of the leakage flow that translates to a relative attenuation of losses at higher loading. The efficacy of new tip geometry is discussed to minimize heat flux at the tip while maintaining choked conditions. In addition, an explanation is provided that shows the mechanism behind the rise in stagnation temperature on the casing to values above the absolute total temperature at the inlet. It is concluded that even in steady (in a computational sense) mode, work transfer to the near tip fluid occurs due to relative shearing by the casing. This is believed to be the first such explanation of the work transfer phenomenon in the open literature. The difference in pattern between steady and time-averaged heat fluxes at the hub is also explained.

Influence of Rotor Blade Aerodynamic Loading on the Performance of a Highly Loaded Turbine Stage

1987 ◽  
Vol 109 (2) ◽  
pp. 155-161 ◽  
Author(s):  
S. H. Moustapha ◽  
U. Okapuu ◽  
R. G. Williamson
Keyword(s):  
Rotor Blade ◽  
Pressure Ratio ◽  
Operating Conditions ◽  
Single Stage ◽  
Turbine Stage ◽  
Blade Loading ◽  
Aerodynamic Loading ◽  
Transonic Turbine ◽  
Stage Performance ◽  
Highly Loaded

This paper describes the performance of a highly loaded single-stage transonic turbine with a pressure ratio of 3.76 and a stage loading factor of 2.47. Tests were carried out with three rotors, covering a range of blade Zweifel coefficient of 0.77 to 1.18. Detailed traversing at rotor inlet and exit allowed an assessment of rotor and stage performance as a function of blade loading under realistic operating conditions. The effect of stator endwall contouring on overall stage performance was also investigated using two different contours with the same vane design.

Transonic Turbine Stage Heat Transfer Investigation in Presence of Strong Shocks

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
A. de la Loma ◽  
G. Paniagua ◽  
D. Verrastro ◽  
P. Adami
Keyword(s):  
Heat Transfer ◽  
Rotor Blade ◽  
Shock Interaction ◽  
Turbine Stage ◽  
Test Rig ◽  
Unsteady Heat Transfer ◽  
Tube Test ◽  
Stator Blade ◽  
Transonic Turbine ◽  
Layered Thin Film

This paper reports the external convective heat transfer distribution of a modern single-stage transonic turbine together with the physical interpretation of the different shock interaction mechanisms. The measurements have been performed in the compression tube test rig of the von Karman Institute using single- and double-layered thin film gauges. The three pressure ratios tested are representative of those encountered in actual aeroengines, with M2,is ranging from 1.07 to 1.25 and a Reynolds number of about 106. Three different rotor blade heights (15%, 50%, and 85%) and the stator blade at midspan have been investigated. The measurements highlight the destabilizing effect of the vane left-running shock on the rotor boundary layer. The stator unsteady heat transfer is dominated by the fluctuating right-running vane trailing edge shock at the blade passing frequency.

Development of New Single and High-Density Heat-Flux Gauges for Unsteady Heat Transfer Measurements for a Rotating Transonic Turbine

2020 ◽  
Author(s):  
Richard Celestina ◽  
Spencer Sperling ◽  
Louis Christensen ◽  
Randall Mathison ◽  
Hakan Aksoy ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Pressure ◽  
Pressure Ratio ◽  
High Density ◽  
Secondary Flows ◽  
Single Stage ◽  
High Pressure Turbine ◽  
Transonic Turbine ◽  
New Generation

Abstract This paper presents the development and implementation of a new generation of double-sided heat-flux gauges at The Ohio State University Gas Turbine Laboratory (GTL) along with heat transfer measurements for film-cooled airfoils in a single-stage high-pressure transonic turbine operating at design corrected conditions. Double-sided heat flux gauges are a critical part of turbine cooling studies, and the new generation improves upon the durability and stability of previous designs while also introducing high-density layouts that provide better spatial resolution. These new customizable high-density double-sided heat flux gauges allow for multiple heat transfer measurements in a small geometric area such as immediately downstream of a row of cooling holes on an airfoil. Two high-density designs are utilized: Type A consists of 9 gauges laid out within a 5 mm by 2.6 mm (0.20 inch by 0.10 inch) area on the pressure surface of an airfoil, and Type B consists of 7 gauges located at points of predicted interest on the suction surface. Both individual and high-density heat flux gauges are installed on the blades of a transonic turbine experiment for the second build of the High-Pressure Turbine Innovative Cooling program (HPTIC2). Run in a short duration facility, the single-stage high-pressure turbine operated at design-corrected conditions (matching corrected speed, flow function, and pressure ratio) with forward and aft purge flow and film-cooled blades. Gauges are placed at repeated locations across different cooling schemes in a rainbow rotor configuration. Airfoil film-cooling schemes include round, fan, and advanced shaped cooling holes in addition to uncooled airfoils. Both the pressure and suction surfaces of the airfoils are instrumented at multiple wetted distance locations and percent spans from roughly 10% to 90%. Results from these tests are presented as both time-average values and time-accurate ensemble averages in order to capture unsteady motion and heat transfer distribution created by strong secondary flows and cooling flows.

Unsteady Rotor Heat Transfer in a Transonic Turbine Stage

2002 ◽  
Author(s):  
F. Didier ◽  
R. De´nos ◽  
T. Arts
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Strong Dependence ◽  
Convective Heat Transfer Coefficient ◽  
Operating Conditions ◽  
Turbine Stage ◽  
Trailing Edge ◽  
Time Resolved ◽  
Number Distribution ◽  
Transonic Turbine

This experimental investigation reports the convective heat transfer coefficient around the rotor of a transonic turbine stage. Both time-resolved and time-averaged aspects are addressed. The measurements are performed around the rotor blade at 15%, 50% and 85% span as well as on the rotor tip and the hub platform. Four operating conditions are tested covering two Reynolds numbers and three pressure ratios. The tests are performed in the compression tube turbine test rig CT3 of the von Karman Institute, allowing a correct simulation of the operating conditions encountered in modern aero-engines. The time-averaged Nusselt number distribution shows the strong dependence on both blade Mach number distribution and Reynolds number. The time-resolved heat transfer rate is mostly dictated by the vane trailing edge shock impingement on the rotor boundary layer. The shock passage corresponds to a sudden heat transfer increase. The effects are more pronounced in the leading edge region. The increase of the stage pressure ratio causes a stronger vane trailing edge shock and thus larger heat transfer fluctuations. The influence of the Reynolds number is hardly visible.

Submerged Jet Impingement Boiling on a Polished Silicon Surface

2011 ◽  
Author(s):  
Preeti Mani ◽  
Ruander Cardenas ◽  
Vinod Narayanan
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Reynolds Number ◽  
Silicon Surface ◽  
High Speed ◽  
Jet Impingement ◽  
Working Fluid ◽  
Uniform Heat Flux ◽  
Submerged Jet ◽  
Jet Impingement Boiling

Submerged jet impingement boiling has the potential to enhance pool boiling heat transfer rates. In most practical situations, the surface could consist of multiple heat sources that dissipate heat at different rates resulting in a surface heat flux that is non-uniform. This paper discusses the effect of submerged jet impingement on the wall temperature characteristics and heat transfer for a non-uniform heat flux. A mini-jet is caused to impinge on a polished silicon surface from a nozzle having an inner diameter of 1.16 mm. A 25.4 mm diameter thin-film circular serpentine heater, deposited on the bottom of the silicon wafer, is used to heat the surface. Deionized degassed water is used as the working fluid and the jet and pool are subcooled by 20°C. Voltage drop between sensors leads drawn from the serpentine heater are used to identify boiling events. Heater surface temperatures are determined using infrared thermography. High-speed movies of the boiling front are recorded and used to interpret the surface temperature contours. Local heat transfer coefficients indicate significant enhancement upto radial locations of 2.6 jet diameters for a Reynolds number of 2580 and upto 6 jet diameters for a Reynolds number of 5161.

Unsteady Rotor Heat Transfer in a Transonic Turbine Stage

2002 ◽  
Vol 124 (4) ◽  
pp. 614-622 ◽  
Author(s):  
F. Didier ◽  
R. De´nos ◽  
T. Arts
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Strong Dependence ◽  
Convective Heat Transfer Coefficient ◽  
Operating Conditions ◽  
Turbine Stage ◽  
Trailing Edge ◽  
Time Resolved ◽  
Number Distribution ◽  
Transonic Turbine

This experimental investigation reports the convective heat transfer coefficient around the rotor of a transonic turbine stage. Both time-resolved and time-averaged aspects are addressed. The measurements are performed around the rotor blade at 15, 50, and 85% span as well as on the rotor tip and the hub platform. Four operating conditions are tested covering two Reynolds numbers and three pressure ratios. The tests are performed in the compression tube turbine test rig CT3 of the von Karman Institute, allowing a correct simulation of the operating conditions encountered in modern aero-engines. The time-averaged Nusselt number distribution shows the strong dependence on both blade Mach number distribution and Reynolds number. The time-resolved heat transfer rate is mostly dictated by the vane trailing edge shock impingement on the rotor boundary layer. The shock passage corresponds to a sudden heat transfer increase. The effects are more pronounced in the leading edge region. The increase of the stage pressure ratio causes a stronger vane trailing edge shock and thus larger heat transfer fluctuations. The influence of the Reynolds number is hardly visible.

An Investigation on Turbine Tip and Shroud Heat Transfer

2003 ◽  
Vol 125 (3) ◽  
pp. 513-520 ◽  
Author(s):  
Kam S. Chana ◽  
Terry V. Jones
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Guide Vane ◽  
Pressure Ratio ◽  
Experimental Investigations ◽  
Inlet Temperature ◽  
Turbine Stage ◽  
Pressure Distributions ◽  
Engine Design ◽  
Nozzle Guide

Detailed experimental investigations have been performed to measure the heat transfer and static pressure distributions on the rotor tip and rotor casing of a gas turbine stage with a shroudless rotor blade. The turbine stage was a modern high pressure Rolls-Royce aero-engine design with stage pressure ratio of 3.2 and nozzle guide vane (ngv) Reynolds number of 2.54E6. Measurements have been taken with and without inlet temperature distortion to the stage. The measurements were taken in the QinetiQ Isentropic Light Piston Facility and aerodynamic and heat transfer measurements are presented from the rotor tip and casing region. A simple two-dimensional model is presented to estimate the heat transfer rate to the rotor tip and casing region as a function of Reynolds number along the gap.

Time-Averaged Heat Flux for a Recessed Tip, Lip, and Platform of a Transonic Turbine Blade

2000 ◽  
Author(s):  
M. G. Dunn ◽  
C. W. Haldeman
Keyword(s):  
Heat Flux ◽  
Pressure Ratio ◽  
Design Flow ◽  
Turbine Stage ◽  
Suction Surface ◽  
Surface Measurements ◽  
Blade Tip ◽  
Flux Level ◽  
Transonic Turbine ◽  
Exit Mach Number

The results of an experimental research program determining the blade platform heat-flux level and the influence of blade tip recess on the tip region heat transfer for a full-scale rotating turbine stage at transonic vane exit conditions are described. The turbine used for these measurements was the Allison VBI stage operating in the closed vane position (vane exit Mach number _ 1.1). The stage was operated at the design flow function, total to static pressure ratio, and corrected speed. Measurements were obtained at several locations on the platform and in the blade tip region. The tip region consists of the bottom of the recess, the lip region (on both the pressure and suction surface sides of the recess), and the 90% span location on the blade suction surface. Measurements were obtained for three vane/blade spacings; 20%, 40%, and 60% of vane axial chord and for a single value of the tip gap (the distance between the top of the lip and the stationary shroud) equal to 0.0012-m (0.046-in) or 2.27% of blade height.

Transonic Turbine Stage Heat Transfer Investigation in Presence of Strong Shocks

2007 ◽  
Author(s):  
A. de la Loma ◽  
G. Paniagua ◽  
D. Verrastro ◽  
P. Adami
Keyword(s):  
Heat Transfer ◽  
Rotor Blade ◽  
Turbine Stage ◽  
Test Rig ◽  
Unsteady Heat Transfer ◽  
Tube Test ◽  
Stator Blade ◽  
Transonic Turbine ◽  
Aero Engines ◽  
Layered Thin Film

This paper reports the external convective heat transfer distribution of a modern single-stage transonic turbine together with the physical interpretation of the different shock interaction mechanisms. The measurements have been performed in the compression tube test rig of the von Karman Institute using single and double-layered thin film gauges. The three pressure ratios tested are representative of those encountered in actual aero-engines, with M2, is ranging from 1.07 to 1.25 and a Reynolds number of about 106. Three different rotor blade heights (15%, 50% and 85%) and the stator blade at mid-span have been investigated. The measurements highlight the destabilizing effect of the vane left running shock on the rotor boundary layer. The stator unsteady heat transfer is dominated by the fluctuating right running vane trailing edge shock at the blade passing frequency.

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