Turbulence and Heat Transfer Measurements in an Inclined Large Scale Film Cooling Array: Part I—Velocity and Turbulence Measurements

2011 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Douglas R. Thurman ◽  
Philip E. Poinsatte ◽  
James D. Heidmann
Keyword(s):  
Heat Transfer ◽  
Flow Field ◽  
Film Cooling ◽  
Large Scale ◽  
Field Measurements ◽  
Scale Model ◽  
Liquid Crystal Thermography ◽  
Detailed Surface ◽  
Cooling Hole ◽  
Hotwire Anemometry

A large-scale model of an inclined row of film cooling holes is used to obtain detailed surface and flow field measurements that will enable future computational fluid dynamics code development and validation. The model consists of three holes of 1.9-cm diameter that are spaced 3 hole diameters apart and inclined 30° from the surface. The length to diameter ratio of the coolant holes is about 18. Measurements include film effectiveness using IR thermography and near wall thermocouples, heat transfer using liquid crystal thermography, flow field temperatures using a thermocouple, and velocity and turbulence quantities using hotwire anemometry. Results are obtained for blowing ratios of up to 2 in order to capture severe conditions in which the jet is lifted. This first part of the two-part paper presents the detailed velocity component and turbulence stresses along the centerline of the film-cooling hole and at various streamwise locations.

Detailed Velocity and Turbulence Measurements in an Inclined Large-Scale Film Cooling Array

2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Douglas R. Thurman ◽  
Philip E. Poinsatte ◽  
James D. Heidmann
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Flow Field ◽  
Film Cooling ◽  
Large Scale ◽  
Field Measurements ◽  
Scale Model ◽  
Data Sets ◽  
Turbulent Dissipation ◽  
Hotwire Anemometry

A large-scale model of an inclined row of film cooling holes is used to obtain detailed surface and flow field measurements that will enable future computational fluid dynamics code development and validation. The model consists of three holes of 1.9-cm diameter that are spaced three hole diameters apart and inclined 30 deg from the surface. The length to diameter ratio of the coolant holes is about 18. Measurements include film effectiveness using IR thermography and near wall thermocouples, heat transfer using liquid crystal thermography, flow field temperatures using a thermocouple, and velocity and turbulence quantities using hotwire anemometry. Results are obtained for blowing ratios of up to 2 in order to capture severe conditions in which the jet is lifted. For purposes of comparison with prior art, measurements of the velocity and turbulence field along the jet centerline are made and compare favorably with two data sets in the open literature thereby verifying the test apparatus and methodology are able to replicate existing data sets. In addition, a computational fluid dynamics model using a two-equation turbulence model is developed, and the results for velocity, turbulent kinetic energy and turbulent dissipation rate are compared with experimentally derived quantities.

Aerothermal Investigation of a Single Row Divergent Narrow Impingement Channel by Particle Image Velocimetry and Liquid Crystal Thermography

2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Alexandros Terzis ◽  
Christoforos Skourides ◽  
Peter Ott ◽  
Jens von Wolfersdorf ◽  
Bernhard Weigand
Keyword(s):  
Heat Transfer ◽  
Particle Image Velocimetry ◽  
Liquid Crystal ◽  
Flow Field ◽  
Particle Image ◽  
Field Measurements ◽  
Single Row ◽  
Transient Techniques ◽  
Liquid Crystal Thermography ◽  
Image Velocimetry

Integrally cast turbine airfoils with wall-integrated cooling cavities are greatly applicable in modern turbines providing enhanced heat exchange capabilities compared to conventional cooling passages. In such arrangements, narrow impingement channels can be formed where the generated crossflow is an important design parameter for the achievement of the desired cooling efficiency. In this study, a regulation of the generated crossflow for a narrow impingement channel consisting of a single row of five inline jets is obtained by varying the width of the channel in the streamwise direction. A divergent impingement channel is therefore investigated and compared to a uniform channel of the same open area ratio. Flow field and wall heat transfer experiments are carried out at engine representative Reynolds numbers using particle image velocimetry (PIV) and liquid crystal thermography (LCT). The PIV measurements are taken at planes normal to the target wall along the centerline for each individual jet, providing quantitative flow visualization of jet and crossflow interactions. The heat transfer distributions on the target plate of the channels are evaluated with transient techniques and a multilayer of liquid crystals (LCs). Effects of channel divergence are investigated combining both the heat transfer and flow field measurements. The applicability of existing heat transfer correlations for uniform jet arrays to divergent geometries is also discussed.

Detailed Measurements of Local Heat Transfer Coefficient in the Entrance to Normal and Inclined Film Cooling Holes

1994 ◽  
Author(s):  
David R. H. Gillespie ◽  
Aaron R. Byerley ◽  
Peter T. Ireland ◽  
Zuolan Wang ◽  
Terry V. Jones ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Film Cooling ◽  
Large Scale ◽  
Temperature Sensitive ◽  
Gas Temperature ◽  
Entry Length ◽  
Cooling Hole ◽  
Cooling Passage ◽  
Film Cooling Holes

The local heal transfer inside the entrance to large scale models of film cooling holes has been measured using the transient heat transfer technique. The method employs temperature sensitive liquid crystals to measure the surface temperature of large scale perspex models. Full distributions of local Nusselt number were calculated based on the cooling passage centreline gas temperature ahead of the cooling hole. The circumferentially averaged Nusselt number was also calculated based on the local mixed bulk driving gas temperature to aid interpretation of the results, and to broaden the potential application of the data. Data are presented for a single film cooling hole inclined at 90 and 150 degrees to the coolant duct wall. Both holes exhibited entry length heat transfer levels which were significantly lower than those predicted by entry length data in the presence of crossflow. The reasons for the comparative reduction are discussed in terms of the interpreted flow field.

The Augmentation of Internal Blade Tip-Cap Cooling by Arrays of Shaped Pins

2007 ◽  
Author(s):  
Ronald S. Bunker
Keyword(s):  
Heat Transfer ◽  
Surface Area ◽  
Smooth Surface ◽  
Large Scale ◽  
Secondary Flows ◽  
Scale Model ◽  
Transfer Coefficients ◽  
Inlet Channel ◽  
Liquid Crystal Thermography ◽  
Aspect Ratios

The objective of the present study is to demonstrate a method to provide substantially increased convective heat flux on the internal cooled tip cap of a turbine blade. The new tip cap augmentation consists of several variations involving the fabrication or placement of arrays of discrete shaped pins on the internal tip cap surface. Due to the nature of flow in a 180-degree turn, the augmentation mechanism and geometry have been designed to accommodate a mixture of impingement-like flow, channel flow, and strong secondary flows. A large-scale model of a sharp 180-degree tip turn is used with the liquid crystal thermography method to obtain detailed heat transfer distributions over the internal tip cap surface. Inlet channel Reynolds numbers range from 200,000 to 450,000 in this study. The inlet and exit passages have aspect ratios of 2:1, while the tip turn divider-to-cap distance maintains nearly the same hydraulic diameter as the passages. Five tip cap surfaces were tested including a smooth surface, two different heights of aluminum pin arrays, one more closely spaced pin array, and one pin array made of insulating material. Effective heat transfer coefficients based on the original smooth surface area were increased by up to a factor of 2.5. Most of this increase is due to the added surface area of the pin array. However, factoring this surface area effect out shows that the heat transfer coefficient has also been increased by about 20 to 30%, primarily over the base region of the tip cap itself. This augmentation method resulted in negligible increase in tip turn pressure drop over that of a smooth surface.

A Converging Slot-Hole Film-Cooling Geometry—Part 1: Low-Speed Flat-Plate Heat Transfer and Loss

2002 ◽  
Vol 124 (3) ◽  
pp. 453-460 ◽  
Author(s):  
J. E. Sargison ◽  
S. M. Guo ◽  
M. L. G. Oldfield ◽  
G. D. Lock ◽  
A. J. Rawlinson
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flat Plate ◽  
Film Cooling ◽  
Large Scale ◽  
Guide Vane ◽  
Constant Heat Flux ◽  
Low Speed ◽  
Aerodynamic Loss ◽  
Cooling Hole

This paper presents experimental measurements of the performance of a new film-cooling hole geometry—the con¯vergings¯lot-hole¯ or console. This novel, patented geometry has been designed to improve the heat transfer and aerodynamic loss performance of turbine vane and rotor blade cooling systems. The physical principles embodied in the new hole design are described, and a typical example of the console geometry is presented. The cooling performance of a single row of consoles was compared experimentally with that of typical 35-deg cylindrical and fan-shaped holes and a slot, on a large-scale, flat-plate model at engine representative Reynolds numbers in a low-speed tunnel with ambient temperature main flow. The hole throat area per unit width is matched for all four hole geometries. By independently varying the temperature of the heated coolant and the heat flux from an electrically heated, thermally insulated, constant heat flux surface, both the heat transfer coefficient and the adiabatic cooling effectiveness were deduced from digital photographs of the color play of narrow-band thermochromic liquid crystals on the model surface. A comparative measurement of the aerodynamic losses associated with each of the four film-cooling geometries was made by traversing the boundary layer at the downstream end of the flat plate. The promising heat transfer and aerodynamic performance of the console geometry have justified further experiments on an engine representative nozzle guide vane in a transonic annular cascade presented in Part 2 of this paper.

Combustor Turbine Interface Studies: Part 2 — Flow and Thermal Field Measurements

2002 ◽  
Author(s):  
W. F. Colban ◽  
A. T. Lethander ◽  
K. A. Thole ◽  
G. Zess
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Film Cooling ◽  
Large Scale ◽  
Field Measurements ◽  
Pressure Profile ◽  
Stagnation Line ◽  
Turbine Engine ◽  
Turbine Vane ◽  
Cooling Methods

Most turbine inlet flows resulting from the combustor exit are non-uniform in the near-platform region as a result of cooling methods used for the combustor liner. These cooling methods include injection through film-cooling holes and injection through a slot that connects the combustor and turbine. This paper presents thermal and flow field measurements in the turbine vane passage for a combustor exit flow representative of what occurs in a gas turbine engine. The experiments were performed in a large-scale wind tunnel facility that incorporates combustor and turbine vane models. The measured results for the thermal and flow fields indicate a secondary flow pattern in the vane passage that can be explained by the total pressure profile exiting the combustor. This secondary flow field is quite different than that presented for past studies with an approaching flat plate turbulent boundary layer along the upstream platform. A counter-rotating vortex that is positioned above the passage vortex was identifed from the measurements. Highly turbulent and highly unsteady flow velocities occur at flow impingment locations along the stagnation line.

Combustor Turbine Interface Studies—Part 2: Flow and Thermal Field Measurements

2003 ◽  
Vol 125 (2) ◽  
pp. 203-209 ◽  
Author(s):  
W. F. Colban ◽  
A. T. Lethander ◽  
K. A. Thole ◽  
G. Zess
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Film Cooling ◽  
Large Scale ◽  
Field Measurements ◽  
Pressure Profile ◽  
Stagnation Line ◽  
Turbine Engine ◽  
Turbine Vane ◽  
Cooling Methods

Most turbine inlet flows resulting from the combustor exit are nonuniform in the near-platform region as a result of cooling methods used for the combustor liner. These cooling methods include injection through film-cooling holes and injection through a slot that connects the combustor and turbine. This paper presents thermal and flow field measurements in the turbine vane passage for a combustor exit flow representative of what occurs in a gas turbine engine. The experiments were performed in a large-scale wind tunnel facility that incorporates combustor and turbine vane models. The measured results for the thermal and flow fields indicate a secondary flow pattern in the vane passage that can be explained by the total pressure profile exiting the combustor. This secondary flow field is quite different than that presented for past studies with an approaching flat plate turbulent boundary layer along the upstream platform. A counter-rotating vortex that is positioned above the passage vortex was identified from the measurements. Highly turbulent and highly unsteady flow velocities occur at flow impingement locations along the stagnation line.

scholarly journals Investigation of Spiral and Sweeping Holes

2015 ◽  
Author(s):  
Douglas Thurman ◽  
Philip Poinsatte ◽  
Ali Ameri ◽  
Dennis Culley ◽  
Surya Raghu ◽  
...  
Keyword(s):  
Infrared Thermography ◽  
Cross Sections ◽  
Film Cooling ◽  
Large Scale ◽  
Density Ratio ◽  
Diffusion Type ◽  
Freestream Velocity ◽  
Cooling Hole ◽  
Downstream Flow ◽  
Hotwire Anemometry

Surface infrared thermography, hotwire anemometry, and thermocouple surveys were performed on two new film cooling hole geometries: spiral/rifled holes and fluidic sweeping holes. The spiral holes attempt to induce large-scale vorticity to the film cooling jet as it exits the hole to prevent the formation of the kidney shaped vortices commonly associated with film cooling jets. The fluidic sweeping hole uses a passive in-hole geometry to induce jet sweeping at frequencies that scale with blowing ratios. The spiral hole performance is compared to that of round holes with and without compound angles. The fluidic hole is of the diffusion class of holes and is therefore compared to a 777 hole and Square holes. A patent-pending spiral hole design showed the highest potential of the non-diffusion type hole configurations. Velocity contours and flow temperature were acquired at discreet cross-sections of the downstream flow field. The passive fluidic sweeping hole shows the most uniform cooling distribution but suffers from low span-averaged effectiveness levels due to enhanced mixing. The data was taken at a Reynolds number of 11,000 based on hole diameter and freestream velocity. Infrared thermography was taken for blowing ratios of 1.0, 1.5, 2.0, and 2.5 at a density ratio of 1.05. The flow inside the fluidic sweeping hole was studied using 3D unsteady RANS.

Flow Field Measurements on a Large Scale Turbine Cascade With Leading Edge Film Cooling by Two Rows of Holes

1997 ◽  
Author(s):  
Sabine Ardey ◽  
Leonhard Fottner
Keyword(s):  
Flow Field ◽  
Film Cooling ◽  
Gas Turbines ◽  
Large Scale ◽  
Vortex Pair ◽  
Leading Edge ◽  
Field Measurements ◽  
Suction Side ◽  
Pressure Side ◽  
Turbine Cascade

To increase the understanding of the aerodynamic processes dominating the flow field of turbine bladings with leading edge film cooling, isothermal investigations were carried out on a large scale high pressure turbine cascade. Near the stagnation point the blades are equipped with one row of film cooling holes on the suction side and one on the pressure side. Blowing ratio, turbulence intensity, Mach number, and Reynolds number are set to values typically found in modern gas turbines. Experimental data of the cascade flow were obtained by pneumatic probes and static pressure tappings. The flow field was visualized by Schlieren and oil flow techniques. For detailed investigations near the blowing holes the Laser Transit Velocimetry and the three dimensional Hot Wire Anemometry were used. The flow field measurements in the near hole region of the suction side show the typical kidney shaped vortex pair. A local suction peak on the pressure side causes a large recirculation area behind the holes on the pressure side and induces separation bubbles in between the pressure side holes. This leads to the generation of two pairs of vortices: The kidney-vortex is located on top of a second vortex pair and a trough flow that fills up the deficit of the recirculation. Thus the film cooling air is detached from the pressure side surface. In addition to the mean flow vectors Reynolds stress components are a good means to judge the propagation of the jet. In spite of the complex flow pattern occurring on each single jet, the surveyed loss-increase due to the leading edge blowing can be predicted by the mixing layer model.

A Converging Slot-Hole Film-Cooling Geometry: Part 1 — Low-Speed Flat-Plate Heat Transfer and Loss

2001 ◽  
Author(s):  
J. E. Sargison ◽  
S. M. Guo ◽  
M. L. G. Oldfield ◽  
G. D. Lock ◽  
A. J. Rawlinson
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flat Plate ◽  
Film Cooling ◽  
Large Scale ◽  
Guide Vane ◽  
Constant Heat Flux ◽  
Low Speed ◽  
Aerodynamic Loss ◽  
Cooling Hole

This paper presents experimental measurements of the performance of a new film cooling hole geometry - the Converging Slot-Hole or Console. This novel, patented geometry has been designed to improve the heat transfer and aerodynamic loss performance of turbine vane and rotor blade cooling systems. The physical principles embodied in the new hole design are described, and a typical example of the console geometry is presented. The cooling performance of a single row of consoles was compared experimentally with that of typical 35° cylindrical and fan-shaped holes and a slot, on a large-scale, flat-plate model at engine representative Reynolds numbers in a low speed tunnel with ambient temperature main flow. The hole throat area per unit width is matched for all four hole geometries. By independently varying the temperature of the heated coolant and the heat flux from an electrically heated, thermally insulated, constant heat flux surface, both the heat transfer coefficient and the adiabatic cooling effectiveness were deduced from digital photographs of the colour play of narrow-band thermochromic liquid crystals on the model surface. A comparative measurement of the aerodynamic losses associated with each of the four film-cooling geometries was made by traversing the boundary layer at the downstream end of the flat plate. The promising heat transfer and aerodynamic performance of the console geometry have justified further experiments on an engine representative nozzle guide vane in a transonic annular cascade presented in Part 2 of this paper [1].

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