Development of “SAWBLAST®” Fuel Nozzle Concept for Improved Fuel Atomization and Mixing in High Performance Gas Turbine Combustors: Part I—Conceptual Design
A novel piloted-single lip airblast fuel nozzle design concept termed “SAWBLAST®” was conceived, designed, fabricated, and tested. It has three airflow passages and two fuel circuits for pilot and main. The fuel nozzle was tested under cold flow conditions for spray characterization such as spray patternation, ACd, and SMD. A large test matrix that included over 22 design configurations, in addition to a baseline fuel nozzle was used. Based upon the cold flow spray characterization tests, two different fuel injector design configurations were down selected for combustion tests. The down selected configurations incorporated specific design features and geometries to reflect the novel fuel nozzle concept. The spray characterization tests for “SAWBLAST®” design configuration labeled as number 4 (in text) yielded a much improved spray patternation than a baseline piloted airblast fuel nozzle with a similar total ACd and under the same operating conditions. This improvement amounted to about 40% reduction in the spray patternation compared to the baseline fuel nozzle design. This level of improvement was deemed as substantial over the currently employed piloted airblast fuel nozzles. The same “SAWBLAST®” design configuration number 4 also showed better SMD performance than the baseline near the spray edges.