A Novel Combination of Adaptive Tools for Turbomachinery Airfoil Shape Optimization Using a Real-Coded Genetic Algorithm

Author(s):  
A. Safari ◽  
H. G. Lemu ◽  
M. Assadi

An automated shape optimization methodology for a typical heavy-duty gas turbine (GT) compressor rotor blade section is presented in this paper. The approach combines a Non-Uniform Rational B-Spline (NURBS) driven parametric geometry description, a two-dimensional flow analysis, and a Genetic Algorithm (GA)-based optimization route. The objective is minimizing the total pressure losses for design condition as well as maximizing the airfoils operating range which is an assessment of the off-design behavior. To achieve the goal, design optimization process is carried out by coupling an established MATLAB code for the Differential Evolution (DE)-based optimum parameterized curve fitting of the measured point cloud of the airfoils’ shape, a blade-to-blade flow analysis in COMSOL Multiphysics, and a developed real-coded GA in MATLAB script. Using the combination of these adaptive tools and methods, the first results are considerably promising in terms of computation time, ability to extend the methodology for three-dimensional and multidisciplinary approach, and last but not least airfoil shape performance enhancement from efficiency and pressure rise point of view.

1986 ◽  
Author(s):  
B. Lakshminarayana ◽  
P. Popovski

A comprehensive study of the three-dimensional turbulent boundary layer on a compressor rotor blade at peak pressure rise coefficient is reported in this paper. The measurements were carried out at various chordwise and radial locations on a compressor rotor blade using a rotating miniature “V” configuration hot-wire probe. The data are compared with the measurement at the design condition. Substantial changes in the blade boundary layer characteristics are observed, especially in the outer sixteen percent of the blade span. The increased chordwise pressure gradient and the leakage flow at the peak pressure coefficient have a cumulative effect in increasing the boundary layer growth on the suction surface. The leakage flow has a beneficial effect on the pressure surface. The momentum and boundary layer thicknesses increase substantially from those at the design condition, especially near the outer radii of the suction surface.


Author(s):  
Chan-Sol Ahn ◽  
Kwang-Yong Kim

Design optimization of a transonic compressor rotor (NASA rotor 37) using the response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. The Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It was found that the optimization process provides reliable design of a turbomachinery blade with reasonable computing time.


1999 ◽  
Vol 121 (1) ◽  
pp. 119-126 ◽  
Author(s):  
E. Casartelli ◽  
A. P. Saxer ◽  
G. Gyarmathy

The flow field in a subsonic vaned radial diffuser of a single-stage centrifugal compressor is numerically investigated using a three-dimensional Navier–Stokes solver (TASCflow) and a two-dimensional analysis and inverse-design software package (MISES). The vane geometry is modified in the leading edge area (two-dimensional blade shaping) using MISES, without changing the diffuser throughflow characteristics. An analysis of the two-dimensional and three-dimensional effects of two redesigns on the flow in each of the diffuser subcomponents is performed in terms of static pressure recovery, total pressure loss production, and secondary flow reduction. The computed characteristic lines are compared with measurements, which confirm the improvement obtained by the leading edge redesign in terms of increased pressure rise and operating range.


Author(s):  
C-S Ahn ◽  
K-Y Kim

Design optimization of a transonic compressor rotor (NASA rotor 37) using the response surface method (RSM) and three-dimensional Navier-Stokes analysis has been carried out in this work. The Baldwin—Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal i design, and a linear programming method was used to optimize the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It was found that the optimization process provides reliable design of a turbomachinery blade with reasonable computing time.


2002 ◽  
Vol 39 (03) ◽  
pp. 187-195
Author(s):  
Roko Dejhalla ◽  
Zoran Mrša ◽  
Senka Vukovic´

A genetic algorithm-based optimization method is proposed for an optimization of a ship hull from a hydrodynamic point of view. In the optimization procedure, the wave resistance has been selected as an objective function. The genetic algorithm is coupled with a computer program for solving the three-dimensional potential flow around a ship hull. The potential flow solver is based upon the well-known Dawson method. The optimization procedure has been applied to the Series 60 CB = 0.60 hull taken as a basis hull. The computational examples show the optimization ability of the proposed method.


1987 ◽  
Vol 109 (1) ◽  
pp. 91-98 ◽  
Author(s):  
B. Lakshminarayana ◽  
P. Popovski

A comprehensive study of the three-dimensional turbulent boundary layer on a compressor rotor blade at peak pressure rise coefficient is reported in this paper. The measurements were carried out at various chordwise and radial locations on a compressor rotor blade using a rotating miniature V configuration hot-wire probe. The data are compared with the measurement at the design condition. Substantial changes in the blade boundary layer characteristics are observed, especially in the outer 16 percent of the blade span. The increased chordwise pressure gradient and the leakage flow at the peak pressure coefficient have a cumulative effect in increasing the boundary layer growth on the suction surface. The leakage flow has a beneficial effect on the pressure surface. The momentum and boundary layer thicknesses increase substantially from those at the design condition, especially near the outer radii of the suction surface.


Author(s):  
B. H. Beheshti ◽  
B Farhanieh ◽  
K Ghorbanian ◽  
J. A. Teixeira ◽  
P. C. Ivey

The casing treatment and flow injection upstream of the rotor tip are two effective approaches in suppressing instabilities or recovering from a fully developed stall. This paper presents numerical simulations for a high-speed transonic compressor rotor, NASA Rotor 37, applying a state-of-the-art design for the blade tip injection. This is characterized by introducing a jet flow directly into the casing treatment machined into the shroud. The casing treatment is positioned over the blade tip region and exceeds the impeller axially by ∼30 per cent of the tip chord both in the upstream and in the downstream directions. To numerically solve the governing equations, the three-dimensional finite element based finite volume method CFD solver CFX-TASCflow (version 2.12.1) is employed. For a compressible flow with varying density, Reynolds-averaging leads to appearance of complicated correlations. To avoid this, the mass-weighted or Favre-averaging is applied. Using an injected mass flow of 2.4 per cent of the annulus flow, the present design can improve stall margin by up to 7 per cent when compared with a smooth casing compressor without tip injection. This research can lead to an optimum design of recirculating casing treatments or other mechanisms for performance enhancement applying tip flow injection.


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