Mass Balancing of Hollow Fan Blades

This paper uses a typical section model to analytically investigate the effect of mass balancing as applied to hollow, supersonic fan blades. A procedure to determine the best configuration of an internal balancing mass to provide flutter alleviation is developed. This procedure is applied to a typical supersonic shroudless fan blade which is unstable in both the solid configuration and when it is hollow with no balancing mass. The addition of an optimized balancing mass is shown to stabilize the blade at the design condition.

Characteristic Factors of a Compressor Rotor in Comparison With Two-Dimensional Cascade Data

The performance of a blade in an axial-flow compressor rotor is compared with the performance in a two-dimensional cascade. Using a stationary hot-wire probe and a data processing system the velocity profiles across the rotor wakes were measured in order to calculate the profile losses and the lift coefficients of the rotor blade.

Determination of the Flow Field in LP Steam Turbines

Up to now the determination of flow conditions across the entire circumference in LP steam turbines appears to be a difficult undertaking. The difficulties are mainly caused by the condensing medium steam and by the limited access to the stage from outside. The Last Stage Test Stand at the University of Stuttgart is a suitable facility for flow measurements in the LP part of steam turbines. Besides a short description of the test stand itself, the measuring equipment and the newly developed methods for data acquisition and evaluation are presented. Finally the flow field behind the last stage is shown and the results interpreted.

Aeroelastic Behavior of Low Aspect Ratio Metal and Composite Blades

The aeroelastic stability of titanium and composite blades of low aspect ratio is examined over a range of design parameters, using a Rayleigh-Ritz formulation. The blade modes include a plate-type mode to account for chordwise bending. Chordwise flexibility is found to have a significant effect on the unstalled supersonic flutter of low aspect ratio blades, and also on the stability of tip sections of shrouded fan blades. For blades with a thickness of less than approximately four percent of chord, the chordwise, second bending, and first torsion branches are all unstable at moderately high supersonic Mach numbers. For composite blades, the important structural coupling between bending and torsion cannot be modeled properly unless chordwise bending is accounted for. Typically, aft fiber sweep produces beneficial bending-torsion coupling that is stabilizing, whereas forward fiber sweep has the opposite effect. By using crossed-ply laminate configurations, critical aeroelastic modes can be stabilized.

The Effect of Reynolds Number and Velocity Distribution on LP Turbine Cascade Performance

Because of the laminar boundary-layer’s inability to withstand moderate adverse pressure gradients without separating, profile losses in LP turbines operating at low Reynolds numbers can be high. The choice of design pressure distribution for the blading is thus of great importance. Three sub-sonic LP turbine nozzle-guide-vane cascade profiles have been tested over a wide range of incidence, Mach number and Reynolds number. The three profiles are of low, medium and high deflection and, as such, display significantly different pressure distributions. The tests include detailed boundary-layer traverses, trailing-edge base-pressure monitoring and oil-flow visualisation. It is shown that the loss variation with Reynolds number is a function of pressure distribution and that the trailing-edge loss component is dominant at low Reynolds number. The importance of achieving late flow transition — rather than separation — in the suction-surface trailing-edge region is stressed. The paper concludes by remarking on the advantages and practical implications of each loading design.

Three-Dimensional Boundary Layer on a Compressor Rotor Blade at Peak Pressure Rise Coefficient

A comprehensive study of the three-dimensional turbulent boundary layer on a compressor rotor blade at peak pressure rise coefficient is reported in this paper. The measurements were carried out at various chordwise and radial locations on a compressor rotor blade using a rotating miniature “V” configuration hot-wire probe. The data are compared with the measurement at the design condition. Substantial changes in the blade boundary layer characteristics are observed, especially in the outer sixteen percent of the blade span. The increased chordwise pressure gradient and the leakage flow at the peak pressure coefficient have a cumulative effect in increasing the boundary layer growth on the suction surface. The leakage flow has a beneficial effect on the pressure surface. The momentum and boundary layer thicknesses increase substantially from those at the design condition, especially near the outer radii of the suction surface.

The Dynamics of Suspended Solid Particles in a Two Stage Gas Turbine

Gas turbine engines operating in dusty environments are exposed to erosion and performance deterioration. In order to provide the basis for calculating the erosion and performance deterioration of turbines using pulverized coal, an investigation is undertaken to determine the three dimensional particle trajectories in a two stage turbine. The solution takes into account the influence of the variation in the three dimensional flow field. The change in particle momentum due to their collision with the turbine blades and casings is modeled using empirical equations derived from experimental Laser Doppler Velocimetry (LDV) measurements. The results show the three dimensional trajectory characteristics of the solid particles relative to the turbine blades. The results also show that the particle distribution in the flow field are determined by particle-blade impacts. The results obtained from this study indicate the turbine blade locations which are subjected to more blade impacts and hence more erosion damage.

Computation of Three-Dimensional, Rotational Flow Through Turbomachinery Blade Rows for Improved Aerodynamic Design Studies

The performance of a three dimensional computer code developed for predicting the flowfield in stationary and rotating turbomachinery blade rows is described in this study. The four stage Runge-Kutta numerical integration scheme is used for solving the governing flow equations and yields solution to the full, three dimensional, unsteady Euler equations in cylindrical coordinates. This method is fully explicit and uses the finite volume, time marching procedure. In order to demonstrate the accuracy and efficiency of the code, steady solutions were obtained for several cascade geometries under widely varying flow conditions. Computed flowfield results are presented for a fully subsonic turbine stator and a low aspect ratio, transonic compressor rotor blade under maximum flow and peak efficiency design conditions. Comparisons with Laser Anemometer measurements and other numerical predictions are also provided to illustrate that the present method predicts important flow features with good accuracy and can be used for cost effective aerodynamic design studies.

Transonic Flow Along Arbitrary Stream Filament of Revolution Solved by Separate Computations With Shock Fitting

The transonic flow field in a cascade of blades lying on an S1 stream surface of revolution is solved by separate computations in the supersonic and the transonic region. The characteristics method is used to solve the supersonic flow upstream of the passage shock and the direct matrix method is used to solve the transonic flow downstream of the passage shock. The transonic stream-function equation in weak conservative form was discretized with respect to general non-orthogonal curvilinear coordinates. Using the artificial density technique and a new iteration scheme between the stream function and the density, the set of algebraic equations was solved by the direct matrix method. A computer program has been developed and is applied to compute the flow field on several S1 stream surfaces of revolution for the DFVLR transonic axial compressor rotor. It is found that the thickness of the S1 stream filament and the variation of entropy along the streamlines have strong influence on calculation. The calculated result agrees with the experimental data fairly well.

Three-Dimensional Flows and Loss Reduction in Axial Compressors

Measurements have been performed in a low speed high reaction single stage axial compressor. Data obtained within and downstream of the rotor, when correlated with the results of other investigations, provide a link between the existence of suction surface-hub corner separations, their associated loss mechanisms and blade loading. Within the stator, it has been shown that introducing a small clearance between the stator blade and the stationary hub increases the efficiency of the stator compared to the case with no clearance. Oil flow visualisation indicated that the leakage reduced the extensive suction surface-hub corner separation that would otherwise exist. A tracer gas experiment showed that the large radial shifts of the surface streamlines indicated by the oil flow technique were only present close to the blade. The investigation demonstrates the possible advantages of including hub clearance in axial flow compressor stator blade rows.