Experimental Investigations on Effects of Unsteady Wakes on the Secondary Flows in the Linear T106 Turbine Cascade

Author(s):  
Ilker Kirik ◽  
Reinhard Niehuis

The present work extends previous investigations on the secondary flows around a steady base flow to detailed time-averaged and time-resolved flow field measurements up- and downstream of a low pressure turbine (LPT) cascade. Unsteady inflow was generated by a moving bar system. The inlet conditions were determined using single hot wire anemometry and a pitot probe. Further detailed measurements of the three-dimensional flow field were carried out downstream of the cascade with triple hot wire anemometry, a conventional five hole pressure probe, and a dynamic pressure probe equipped with a single Kulite sensor. All measurements have been performed with and without moving bars. Cases with different Strouhal numbers and flow coefficients have been considered by varying the pitch of the moving bars between 40 mm and 80 mm and circumferential speed between 10m/s and 20m/s in order to investigate the influence of unsteady inflow in particular on the secondary flow field near the endwalls. It turned out that the effects of the incoming wakes are evident in the time-accurate data in terms of their interaction with secondary flow vortices. On a time-averaged basis, however, the influence of the incoming wakes on the secondary flow field turned out to be small for the small inlet boundary layer.

Author(s):  
Ilker Kirik ◽  
Reinhard Niehuis

The present work extends previous investigations on the secondary flows around a steady and unsteady base flow to detailed time-averaged and time-resolved flow field measurements up- and downstream of the cascade. As a representative of modern low pressure turbine rotors of moderate aerodynamic loading, the LPT cascade T106 with parallel sidewalls was chosen for these investigations. Previous investigations have shown that the intensity of secondary flows in the endwall region within a first test set-up was fairly low due to the thin endwall boundary layer at the inlet of the cascade which impeded to study the influence of periodically incoming wakes on the temporal development of the secondary flow field. For that reason a new test-up was built providing a thicker inlet boundary. Measurements have been performed in the High-Speed Cascade Wind Tunnel of the University of the Federal Armed Forces Munich under realistic Mach and Reynolds numbers. In order to simulate real turbomachinery situtations, a wake generator is installed generating temporally representative wakes in the inlet plane of the cascade by a moving bar system. The inlet conditions were determined using a hot wire and a Pitot probe. Detailed measurements of the three-dimensional flow field were carried out downstream of the cascade with a triple hot wire probe, a conventional five hole pressure probe, and a dynamic pressure probe equipped with a single Kulite sensor. All measurements were performed with and without moving bars. Based on previous investigations, a pitch of the moving bars of 40 mm and a circumferential speed of 20 m/s was chosen as the configuration with the highest influence on the secondary flow field. It is shown that the intended increase of the inlet boundary layer was achieved by putting plates on top of each other in the inlet plane endwalls. This leads to more pronounced secondary flow parameters in the spanwise distribution of the pitchwise averaged secondary flow angle (Δβ2,sec) and the secondary losses (ζ2,sec).


Author(s):  
A. Perdichizzi ◽  
V. Dossena

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 degrees, and for three pitch-chord ratios: s/c = 0.58,0.73,0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five hole probe in a plane located at 50% of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots show in detail how much the secondary flow field is modified both by incidence and cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch averaged loss and of the deviation angle, when incidence or pitch-chord ratio is varied.


1993 ◽  
Vol 115 (3) ◽  
pp. 383-391 ◽  
Author(s):  
A. Perdichizzi ◽  
V. Dossena

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 deg, and for three pitch-chord ratios: s/c = 0.58, 0.73, 0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five-hole probe in a plane located at 50 percent of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots, show in detail how much the secondary flow field is modified both by incidence and by cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch-averaged loss and of the deviation angle, when incidence or pitch–chord ratio is varied.


2021 ◽  
Vol 143 (4) ◽  
Author(s):  
A. J. Carvalho Figueiredo ◽  
B. D. J. Schreiner ◽  
A. W. Mesny ◽  
O. J. Pountney ◽  
J. A. Scobie ◽  
...  

Abstract Air-cooled gas turbines employ bleed air from the compressor to cool vulnerable components in the turbine. The cooling flow, commonly known as purge air, is introduced at low radius, before exiting through the rim-seal at the periphery of the turbine discs. The purge flow interacts with the mainstream gas path, creating an unsteady and complex flowfield. Of particular interest to the designer is the effect of purge on the secondary-flow structures within the blade passage, the extent of which directly affects the aerodynamic loss in the stage. This paper presents a combined experimental and computational fluid dynamics (CFD) investigation into the effect of purge flow on the secondary flows in the blade passage of an optically accessible one-stage turbine rig. The experimental campaign was conducted using volumetric velocimetry (VV) measurements to assess the three-dimensional inter-blade velocity field; the complementary CFD campaign was carried out using unsteady Reynolds-averaged Navier–Stokes (URANS) computations. The implementation of VV within a rotating environment is a world first and offers an unparalleled level of experimental detail. The baseline flow-field, in the absence of purge flow, demonstrated a classical secondary flow-field: the rollup of a horseshoe vortex, with subsequent downstream convection of a pressure-side and suction-side leg, the former transitioning in to the passage vortex. The introduction of purge, at 1.7% of the mainstream flowrate, was shown to modify the secondary flow-field by enhancing the passage vortex, in both strength and span-wise migration. The computational predictions were in agreement with the enhancement revealed by the experiments.


Author(s):  
Johan Hja¨rne ◽  
Valery Chernoray ◽  
Jonas Larsson

This paper presents experiments and CFD calculations of a Low Pressure Turbine/Outlet Guide Vane (LPT/OGV) equipped with an engine mount recess (a bump) tested in the Chalmers linear LPT/OGV cascade. The investigated characteristics include performance for the design point in terms of total pressure loss and turning as well as a detailed description of the downstream development of the secondary flow field. The numerical simulations are performed for the same inlet conditions as in the test-facility with engine-like properties in terms of Reynolds number, boundary-layer thickness and inlet flow angle. The objective is to validate how accurately and reliably the secondary flow field and losses can be predicted for an LPT/OGV equipped with a bump. Three different turbulent models as implemented in FLUENT, the k-ε realizable model, the kω-SST model and the RSM are validated against detailed measurements. From these results it can be concluded that the kω-SST model predicts both the secondary flow field and the losses most accurately.


Author(s):  
Marco Sacchi ◽  
Daniele Simoni ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Stefano Zecchi

The secondary flow field in a large-scale high-pressure turbine cascade with micro-holed endwall cooling has been investigated at the Genova Laboratory of Aerodynamics and Turbomachinery in cooperation with Avio S.p.A in the framework of the European Project AITEB-2. The experimental investigation has been performed for the baseline configuration, with a smooth solid endwall installed, and for the cooled configuration with a micro-holed endwall providing micro-jets ejection from the wall. Two different cooling flow rates were investigated and the experimental results are reported in the paper. Different measurement techniques have been employed to analyze the secondary flow field along the channel and in a downstream tangential plane. Particle Image Velocimetry has been utilized to quantify the blade-to-blade velocity components in a plane located close to the endwall and in the midspan plane. Hot-wire measurements have been performed in a tangential plane downstream of the blade trailing edges in order to survey the micro-jets effects on the secondary flows behavior. The total pressure distributions, for the different blowing conditions, have been measured in the downstream tangential plane by means of a Kiel pneumatic probe. The results, represented in color plots of velocity, pressure loss coefficient and turbulent kinetic energy distributions, allow the identification of the endwall effusion cooling effects on location and strength of the secondary vortical structures. The thermal investigation of the effusion system is discussed in Part 2 of the paper.


Author(s):  
A. J. Carvalho Figueiredo ◽  
B. D. J. Schreiner ◽  
A. W. Mesny ◽  
O. J. Pountney ◽  
J. A. Scobie ◽  
...  

Abstract Air-cooled gas turbines employ bleed air from the compressor to cool vulnerable components in the turbine. The cooling flow, commonly known as purge air, is introduced at low radius, before exiting through the rim-seal at the periphery of the turbine discs. The purge flow interacts with the mainstream gas path, creating an unsteady and complex flow-field. Of particular interest to the designer is the effect of purge on the secondary flow structures within the blade passage, the extent of which directly affects the aerodynamic loss in the stage. This paper presents a combined experimental and Computational Fluid Dynamics (CFD) investigation into the effect of purge flow on the secondary flows in the blade passage of an optically-accessible 1-stage turbine rig. The experimental campaign was conducted using Volumetric Velocimetry (VV) measurements to assess the three-dimensional inter-blade velocity field; the complementary CFD campaign was carried out using URANS computations. The implementation of VV within a rotating environment is a world first and offers an unparalleled level of experimental detail. The baseline flow-field, in the absence of purge flow, demonstrated a classical secondary flow-field: the roll-up of a horseshoe-vortex, with subsequent downstream convection of a pressure-side and suction-side leg, the former transitioning in to the passage vortex. The introduction of purge, at 1.7% of the mainstream flow-rate, was shown to modify the secondary flow field by enhancing the passage vortex, both in strength and span-wise migration. The computational predictions were in agreement with the enhancement revealed by the experiments.


Author(s):  
H. E. Gallus ◽  
J. Zeschky ◽  
C. Hah

Detailed experimental and numerical studies have been performed in a subsonic, axial-flow turbine stage to investigate the secondary flow field, the aerodynamic loss generation, and the spanwise mixing under a stage environment. The experimental study includes measurements of the static pressure distribution on the rotor blade surface and the rotor exit flow field using three-dimensional hot-wire and pneumatic probes. The rotor exit flow field was measured with an unsteady hot-wire probe which has high temporal and spatial resolution. Both steady and unsteady numerical analyses were performed with a three-dimensional Navier-Stokes code for the multiple blade rows. Special attention was focused on how well the steady multiple-blade-row calculation predicts the rotor exit flow field and how much the blade interaction affects the radial distribution of flow properties at the stage exit. Detailed comparisons between the measurement and the steady calculation indicate that the steady multiple-blade-row calculation predicts the overall time-averaged flow field very well. However, the steady calculation does not predict the secondary flow at the stage exit accurately. The current study indicates that the passage vortex near the hub of the rotor is transported toward the mid-span due to the blade interaction effects. And, the structure of the secondary flow field at the exit of the rotor is significantly modified by the unsteady effects. The time-averaged secondary flow field and the radial distribution of the flow properties, which are uses for the design of the following stage, can be predicted more accurately with the unsteady flow calculation.


1995 ◽  
Vol 117 (4) ◽  
pp. 562-570 ◽  
Author(s):  
H. E. Gallus ◽  
J. Zeschky ◽  
C. Hah

Detailed experimental and numerical studies have been performed in a subsonic, axial-flow turbine stage to investigate the secondary flow field, the aerodynamic loss generation, and the spanwise mixing under a stage environment. The experimental study includes measurements of the static pressure distribution on the rotor blade surface and the rotor exit flow field using three-dimensional hot-wire and pneumatic probes. The rotor exit flow field was measured with an unsteady hot-wire probe, which has high temporal and spatial resolution. Both steady and unsteady numerical analyses were performed with a three-dimensional Navier–Stokes code for the multiple blade rows. Special attention was focused on how well the steady multiple-blade-row calculation predicts the rotor exit flow field and how much the blade interaction affects the radial distribution of flow properties at the stage exit. Detailed comparisons between the measurement and the steady calculation indicate that the steady multiple-blade-row calculation predicts the overall time-averaged flow field very well. However, the steady calculation does not predict the secondary flow at the stage exit accurately. The current study indicates that the passage vortex near the hub of the rotor is transported toward the midspan due to the blade interaction effects. Also, the structure of the secondary flow field at the exit of the rotor is significantly modified by the unsteady effects. The time-averaged secondary flow field and the radial distribution of the flow properties, which are used for the design of the following stage, can be predicted more accurately with the unsteady flow calculation.


Author(s):  
Arno Duden ◽  
Leonhard Fottner

A highly loaded turbine cascade with prismatic airfoils and straight endwalls was redesigned with the objective of reducing the secondary flow by applying end wall contouring and 3D airfoil design in the endwall regions. When tested at design conditions the flow field showed distinct improvements. The radial extent of the secondary flows was reduced and a decrease in secondary losses was observed (Duden et al., 1998). As an extension of this investigation, the effects of positive and negative incidence on the performance of the redesigned cascade have been evaluated and compared to the original cascade. The investigations were carried out in a high speed cascade wind tunnel. At negative incidence the redesigned cascade was observed to reduce the radial variation of the circumferential exit flow angle but to increase the magnitude of the secondary losses. At positive incidence, in comparison to the flowfield in the reference cascade, the radial extent of the secondary flows and the magnitude of the secondary losses were greatly reduced. The benefits provided by the 3D airfoil design and endwall contouring were even more obvious at positive incidence than at the design conditions.


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