Mechanical Properties and Structure of Laser Beam and Wide Gap Brazed Joints Produced Using Mar M247-Amdry DF3 Powders

2018 ◽  
Author(s):  
Alexandre Gontcharov ◽  
Yuan Tian ◽  
Paul Lowden ◽  
Mathieu Brochu
Keyword(s):  
Mechanical Properties ◽  
Laser Beam ◽  
Dendritic Structure ◽  
Gamma Prime ◽  
High Gamma ◽  
Weld Properties ◽  
Bulk Chemical ◽  
Brazed Joints ◽  
Properties Of Materials ◽  
Wide Gap

The microstructure and mechanical properties of materials produced by Wide Gap Brazing (WGB) and Laser Beam (LBW) cladding with different blends of Mar M247 and Amdry DF-3 brazing powders were studied. It was shown that LBW Mar M247 based materials comprised of 0.6 to 1 wt. % B were weldable. The weld properties were superior to WGB deposits with the same bulk chemical composition, due to the formation of a dendritic structure typical for welded joints, and the precipitation of cuboidal borides of Cr, Mo, and W in the ductile Ni-Cr based matrix. Both materials were found to have useful properties for 3D additive manufacturing (AM) and repair components manufactured from high gamma prime precipitation hardened superalloys.

Mechanical Properties and Structure of Laser Beam and Wide Gap Brazed Joints Produced Using Mar M247–Amdry DF3 Powders

2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Alexandre Gontcharov ◽  
Yuan Tian ◽  
Paul Lowden ◽  
Mathieu Brochu
Keyword(s):  
Mechanical Properties ◽  
Laser Beam ◽  
Three Dimensional ◽  
Dendritic Structure ◽  
Gamma Prime ◽  
High Gamma ◽  
Weld Properties ◽  
Bulk Chemical ◽  
Brazed Joints ◽  
Wide Gap

The microstructure and mechanical properties of materials produced by wide gap brazing (WGB) and laser beam (LBW) cladding with different blends of Mar M247 and Amdry DF-3 brazing powders were studied. It was shown that LBW Mar M247-based materials comprised of 0.6 to 1 wt % B were weldable. The weld properties were superior to WGB deposits with the same bulk chemical composition, due to the formation of a dendritic structure typical for welded joints, and the precipitation of cuboidal borides of Cr, Mo, and W in the ductile Ni–Cr based matrix. Both materials were found to have useful properties for three-dimensional (3D) additive manufacturing (AM) and repair components manufactured from high gamma prime precipitation hardened superalloys.

Effect of Ruthenium, Rhenium and Yttria Additions on the Microstructure of Wide Gap Brazing of IN738

2007 ◽  
Author(s):  
Xiao Huang ◽  
Scott Yandt ◽  
Doug Nagy ◽  
Matthew Yao
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Life Cycle Cost ◽  
Filler Metal ◽  
Braze Alloy ◽  
Cost Effective ◽  
Brazed Joints ◽  
Brazed Joint ◽  
Wide Gap ◽  
Boride Phases

Modern gas and steam turbine components are subject to severe thermomechanical loads and extremely high temperature in order to provide increased performance and efficiency. Most high temperature turbine components are made of superalloys specifically developed for high temperature and high mechanical stress applications but at considerable cost. Defects may occur during manufacturing of superalloy castings as well as after service. Repair of these components, rather than replacement, helps to reduce the life cycle cost. Wide gap brazing is a cost effective and reliable means to repair gas turbine hot section components with defect sizes exceeding 0.3 mm. With proper control of the braze alloy and brazing cycle, the repaired region has been reported to posses mechanical properties approaching that of the parent materials. In order to further improve the mechanical properties of the repaired region and to explore the possibility of employing the wide gap brazing method to repair single crystal components in the future, three alloying additions, Ruthenium (Ru), Rhenium (Re) and yttria (Y2O3), were incorporated into the braze filler metal by mechanical alloying. The microstructures of the wide gap brazed joints with Ru, Re and yttria additions were studied and compared to a braze joint with standard wide gap braze alloys of IN738 and AWS BNi-9. It has been found that two types of borides formed in all braze alloys, namely eutectic γ-Ni-rich and boride phases and discrete boride containing primarily Cr and W (or Ru). The addition of Ru to the filler metal did not seem to modify the microstructural constituents after brazing. However, Ru partitioned strongly to the discrete borides. No isolated elemental Ru region was observed. On the other hand, Re addition was found to change the occurrence and distribution of both types of borides. The eutectic boride constituent was significantly reduced and finer discrete boride particles were observed. The addition of yttria did not change the boride formation but led to the generation of more voids in the brazed joint.

LABORATORY TESTS OF THE PHYSICAL-MECHANICAL PROPERTIES OF MATERIALS FOR REMEDIAL JOBS

2020 ◽  
pp. 58-63
Author(s):  
M.A. Druzhinin ◽  
◽  
G.V. Okromelidze ◽  
O.V. Garshina ◽  
I.A. Kudimov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Laboratory Tests ◽  
Mechanical Properties Of Materials ◽  
Properties Of Materials

Mechanical properties and fatigue behavior of CO2 laser beam welded armor steel joints

2020 ◽  
Vol 62 (7) ◽  
pp. 689-697
Author(s):  
Zulkuf Balalan ◽  
Furkan Sarsilmaz ◽  
Omer Ekinci
Keyword(s):  
Mechanical Properties ◽  
Laser Beam ◽  
Co2 Laser ◽  
Fatigue Behavior ◽  
Armor Steel ◽  
Steel Joints

Effect of filler wire and post weld heat treatment on the mechanical properties of laser beam-welded AA2198

2021 ◽  
pp. 111257
Author(s):  
Theano N. Examilioti ◽  
Nikolai Kashaev ◽  
Volker Ventzke ◽  
Benjamin Klusemann ◽  
Nikolaos D. Alexopoulos
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Laser Beam ◽  
Post Weld Heat Treatment ◽  
Filler Wire ◽  
Weld Heat

scholarly journals Development of Al–Mg–Si alloy performance by addition of grain refiner Al–5Ti–1B alloy

2021 ◽  
Vol 104 (2) ◽  
pp. 003685042110294
Author(s):  
Khaled Abd El-Aziz ◽  
Emad M Ahmed ◽  
Abdulaziz H Alghtani ◽  
Bassem F Felemban ◽  
Hafiz T Ali ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Corrosion Resistance ◽  
Testing Machine ◽  
Dendritic Structure ◽  
Grain Refiner ◽  
Corrosion Properties ◽  
Average Grain Size ◽  
Structural Applications ◽  
Alloy Addition

Aluminum alloys are the most essential part of all shaped castings manufactured, mainly in the automotive, food industry, and structural applications. There is little consensus as to the precise relationship between grain size after grain refinement and corrosion resistance; conflicting conclusions have been published showing that reduced grain size can decrease or increase corrosion resistance. The effect of Al–5Ti–1B grain refiner (GR alloy) with different percentages on the mechanical properties and corrosion behavior of Aluminum-magnesium-silicon alloy (Al–Mg–Si) was studied. The average grain size is determined according to the E112ASTM standard. The compressive test specimens were made as per ASTM: E8/E8M-16 standard to get their compressive properties. The bulk hardness using Vickers hardness testing machine at a load of 50 g. Electrochemical corrosion tests were carried out in 3.5 % NaCl solution using Autolab Potentiostat/Galvanostat (PGSTAT 30).The grain size of the Al–Mg–Si alloy was reduced from 82 to 46 µm by the addition of GR alloy. The morphology of α-Al dendrites changes from coarse dendritic structure to fine equiaxed grains due to the addition of GR alloy and segregation of Ti, which controls the growth of primary α-Al. In addition, the mechanical properties of the Al–Mg–Si alloy were improved by GR alloy addition. GR alloy addition to Al–Mg–Si alloy produced fine-grained structure and better hardness and compressive strength. The addition of GR alloy did not reveal any marked improvements in the corrosion properties of Al–Mg–Si alloy.

Optimizing the Shape and Size of Cruciform Specimens Used for Biaxial Tensile Test

2014 ◽  
Vol 658 ◽  
pp. 167-172 ◽  
Author(s):  
Liviu Andrusca ◽  
Viorel Goanta ◽  
Paul Doru Barsanescu
Keyword(s):  
Mechanical Properties ◽  
Tensile Test ◽  
Continuous Monitoring ◽  
Biaxial Tension ◽  
Cruciform Specimen ◽  
Testing Method ◽  
Biaxial Tests ◽  
Properties Of Materials ◽  
Failure Theories ◽  
Shape And Size

Testing cruciform specimens subjected to biaxial tension is one of the most widely used experimental techniques and more accurate at this time to determine the mechanical properties of materials and to verify the failure theories. This type of experiment allows the continuous monitoring of behavior of materials from the beginning of deformation until fracture under different ratios of forces and directions of the deformation, which transforms it into a very versatile testing method. We have varied the number of parameters and their values in order to achieve a uniform distribution of biaxial state of stresses and strains in the area tested. In theory, any material can be tested by stretching a biaxial cruciform specimen, but must be investigated in what way the shape of the specimen influence the data obtained. In this paper are presented the requirements that must be fulfilled by the samples used for tensile / compression biaxial tests and the design of cruciform specimens through FEA that meet these demands.

Sign in / Sign up

Export Citation Format

Share Document