Experimental Investigation on the Flow and Heat Transfer of an Air-Air Primary Surface Heat Exchanger

Author(s):  
Wei Dong ◽  
Shengbao Zhang ◽  
Zhiqiang Guo ◽  
Xiao Yu

The primary surface heat exchanger (PSHE) is a kind of small size, light weight, high integration heat exchanger. The characteristics of the complex internal structure, complex flow pattern and the flow interaction have a great influence on the heat transfer of the air-air primary surface heat exchanger. Five cross-corrugated air-air primary surface heat exchangers with different core configurations are designed and fabricated applying additive manufacturing technology. The cross angle θ of upper and lower corrugated plates is 0°, 15°, 30°, 45°, respectively. An experimental investigation on the flow and heat transfer performance is carried out. The comparison of test results of overall heat transfer coefficient and the pressure drop for different primary heat exchangers is presented. The test results show that the pressure drop is significantly increased with the cross angle increasing, and the heat transfer performance does not show the linear increasing with the cross angle increasing.

2019 ◽  
Vol 29 (11) ◽  
pp. 4334-4348
Author(s):  
Minqiang Pan ◽  
Hongqing Wang ◽  
Yujian Zhong ◽  
Tianyu Fang ◽  
Xineng Zhong

Purpose With the increasing heat dissipation of electronic devices, the cooling demand of electronic products is increasing gradually. A water-cooled microchannel heat exchanger is an effective cooling technology for electronic equipment. The structure of a microchannel has great impact on the heat transfer performance of a microchannel heat exchanger. The purpose of this paper is to analyze and compare the fluid flow and heat transfer characteristic of a microchannel heat exchanger with different reentrant cavities. Design/methodology/approach The three-dimensional steady, laminar developing flow and conjugate heat transfer governing equations of a plate microchannel heat exchanger are solved using the finite volume method. Findings At the flow rate range studied in this paper, the microchannel heat exchangers with reentrant cavities present better heat transfer performance and smaller pressure drop. A microchannel heat exchanger with trapezoidal-shaped cavities has best heat transfer performance, and a microchannel heat exchanger with fan-shaped cavities has the smallest pressure drop. Research limitations/implications The fluid is incompressible and the inlet temperature is constant. Practical implications It is an effective way to enhance heat transfer and reduce pressure drop by adding cavities in microchannels and the data will be helpful as guidelines in the selection of reentrant cavities. Originality/value This paper provides the pressure drop and heat transfer performance analysis of microchannel heat exchangers with various reentrant cavities, which can provide reference for heat transfer augmentation of an existing microchannel heat exchanger in a thermal design.


2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.


Author(s):  
F. Sun ◽  
H. Li ◽  
J. Drummond ◽  
G.-X. Wang

Bayonet tubes, simple refluent heat exchangers, are widely used to heat or cool a media when the heating/cooling agent is readily accessible from one side only. Many studies have been conducted to evaluate the heat transfer performance of bayonet tubes. The majority of these studies focus on the heat transfer in the annular section and little on the end surface. This paper presents a numerical simulation of the laminar flow and heat transfer in a bayonet tube. The simulation is first validated by the experimental data in the literature. The flow and heat transfer in bayonet tubes are then investigated with both flat and curved end surfaces. Both local and average Nusselt number on the end surfaces are calculated under various Re and geometry conditions. Effect of the end surface curvature is studied by comparing the performances of the flat and curved ended bayonet tubes.


2019 ◽  
Vol 139 (4) ◽  
pp. 2739-2768 ◽  
Author(s):  
A. Y. Adam ◽  
A. N. Oumer ◽  
G. Najafi ◽  
M. Ishak ◽  
M. Firdaus ◽  
...  

2018 ◽  
Vol 221 ◽  
pp. 54-69 ◽  
Author(s):  
Oscar Darío Hernández-Parra ◽  
Artemio Plana-Fattori ◽  
Graciela Alvarez ◽  
Fatou-Toutie Ndoye ◽  
Hayat Benkhelifa ◽  
...  

2011 ◽  
Vol 133 (8) ◽  
Author(s):  
Juan Cevallos ◽  
S. K. Gupta ◽  
Avram Bar-Cohen

Recently, available formulations of thermally enhanced polymer composites are attractive in heat exchanger applications due to their low cost and improved corrosion resistance compared to the conventional metal options. This paper presents a systematic approach to the design of plate-fin heat exchangers made out of thermally enhanced polymer composites. We have formulated the design problem as the life cycle cost minimization problem. The integrated design model introduced here accounts for heat transfer performance, molding cost, and assembly costs. We have adopted well-known models to develop individual parametric models that describe how heat transfer performance, molding cost, and assembly cost varies as a function of the geometric parameters of the heat exchanger. Thermally enhanced polymer composites behave differently from the conventional polymers during the molding process. The desired thin walled large structures are expected to pose challenges during the filling phase of the molding process. Hence, we have utilized experimentally validated simulations to develop a metamodel to identify difficult and impossible to mold design configurations. This metamodel has been integrated within the overall formulation to address the manufacturability considerations. This paper also presents several case studies that show how the material and labor cost strongly influence the final design.


Author(s):  
Tosha Churitter

Pins are a common type of extended surface used in the field of heat transfer; their main application being in the electronics field. Historically, pins used in heat exchangers have diameters that are considered negligible in comparison to their lengths and are therefore termed as tubes. In this report, the use of pins as an extended surface is investigated for the heat transfer on the airside (cold) of the Compact Advanced Pin Surface Heat Exchanger. The pins are circular in cross section and follow a staggered arrangement. The uniqueness of the pin design is such that they cannot be treated as tubes. Key Pin Design features are as follows: • Pins have a maximum Length: Diameter ratio of 3. • Pin Spacing to Pin Diameter ratio is greater than in traditional arrangements. • Pins function as a primary as well as secondary surface. The heat transfer performance of extended surfaces possessing the above features has not been characterized, using commercially available Computational Fluid Dynamics (CFD) software, in any research specifically focused on applications for the aerospace industry. Based on actual test results, this study specially develops a unique approach that can predict the outlet temperature of the heat exchanger to within 1% accuracy. This ‘developed’ approach is applied over cold-side mass flow rates ranging from 0.05 kg/s to 0.23 kg/s, while keeping the hot side mass flow rate constant at 0.05 kg/s. At worst, the simulation results lie within 5% accuracy and at best the simulation accuracy is 1%, a significant improvement on traditional derivations. This article specifically discusses the methodology developed to analyse the heat transfer performance of the novel pin design using Fluent 6.2. It highlights the current limitations of existing equations as well as the theoretical knowledge gap that currently exists in the analysis of pins as extended heat transfer surfaces in heat exchangers.


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