3D Heat Transfer Assessment of Full-Scale Inlet Vanes With Surface-Optimized Film Cooling: Part 1 — Experimental Results

2019 ◽  
Author(s):  
R. J. Anthony ◽  
J. P. Clark ◽  
J. Finnegan ◽  
J. J. Johnson
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Frequency ◽  
Film Cooling ◽  
Surface Heat Flux ◽  
Surface Heat ◽  
Full Scale ◽  
Pressure Side ◽  
Flux Measurements ◽  
Real Hardware

Abstract Full-scale annular experimental evaluation of two different high pressure turbine first stage vane cooling designs was carried out using high frequency surface heat-flux measurements in the Turbine Research Facility at the Air Force Research Laboratory. A baseline film cooling geometry was tested simultaneously with a genetically optimized vane aimed to improve efficiency and part life. Part 1 of this two-part paper describes the experimental instrumentation, test facility, and surface heat flux measurements used to evaluate both cooling schemes. Part 2 of this paper describes the result of companion conjugate heat transfer posttest predictions, and gives numerical background on the design and modelling of both film cooling geometries. Time-resolved surface heat flux data is captured at multiple airfoil span and chord locations for each cooling design. Area based assessment of surface flux data verifies the genetic optimization redistributes excessive cooling away from midspan areas to improve efficiency. Results further reveal key discrepancies between design intent and real hardware behavior. Elevated heat flux above intent in some areas led to investigation of backflow margin and unsteady hot gas ingestion at certain film holes. Analysis shows areas toward the vane inner and outer endwalls of the aft pressure side were more sensitive to reduced aft cavity backflow margin. In addition, temporal analysis shows film cooled heat flux having large high frequency fluctuations that can vary across nearly the full range of film cooling effectiveness at some locations. Velocity and acceleration of these large unsteady heat flux events moving near the endwall of the vane pressure side is reported for the first time. The temporal nature of the unsteady 3-D film cooling features are a large factor in determining average local heat flux levels. This study determined this effect to be particularly important in areas on real hardware along the HPT vane pressure side endwalls towards the trailing edge, where numerical assumptions are often challenged. Better understanding of the physics of the highly unsteady 3D film cooled flow features occurring in real hardware is necessary to accurately predict distress progression in localized areas, prevent unforeseen part failures, and enable improvements to turbine engine efficiency. The results of this two-part paper are relevant to engines in extended service today.

Instantaneous Local Heat Flux Measurements in a Small Utility Engine

2009 ◽  
Author(s):  
Terry Hendricks ◽  
Jaal Ghandhi ◽  
John Brossman
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Numerical Model ◽  
Surface Temperature ◽  
Heat Transfer Rate ◽  
Surface Heat Flux ◽  
Transfer Rate ◽  
Surface Heat ◽  
High Load ◽  
Flux Measurements

Heat flux measurements were performed in an air-cooled utility engine using a fast-response coaxial-type surface thermocouple. The surface heat flux was calculated using both analytical and numerical models. The heat flux was found to be a strong function of engine load. The peak heat flux and initial heat flux rise rate increase with engine load. The measured heat flux data were used to estimate a global heat transfer rate, and this was compared with the heat transfer rate calculated by a single-zone heat release analysis. The measured values of heat transfer were higher than the calculated values largely because of the lack of spatial averaging. The high load data showed an unexplainable negative heat flux during the expansion stroke while the gas temperature was still high. A 1D and 2D finite difference numerical model utilizing an adaptive timestep Crank-Nicholson (CN) integration routine was developed to investigate the surface temperature measurement. Applying the measured surface temperature profile to the 1D model, the resultant surface heat flux showed excellent agreement with the analytical inversion solution and captured the reversal of the energy flow back into the cylinder during the expansion stroke. The 2D numerical model was developed to observe transient lateral conduction effects within the probe and incorporated the various materials used in the construction and assembly of the heat flux sensor. The resulting average heat flux profile for the test case is shown to be slightly higher in peak and longer in duration when compared with the results from the 1D analytical inversion, and this is attributed to contributions from the high thermal diffusivity constituents in the sensor. Furthermore, the negative heat flux at high load was not eliminated suggesting that factors other than lateral conduction may be affecting the measurement accuracy.

PHANTOM COOLING EFFECTS ON ROTOR BLADE SURFACE HEAT FLUX IN A TRANSONIC FULL SCALE 1+1/2 STAGE ROTATING TURBINE

2021 ◽  
pp. 1-13
Author(s):  
Richard J. Anthony ◽  
John Finnegan ◽  
John Clark
Keyword(s):  
Heat Flux ◽  
Air Force ◽  
Film Cooling ◽  
Surface Heat Flux ◽  
Rotor Blade ◽  
Surface Heat ◽  
Pressure Side ◽  
Blade Surface ◽  
Leakage Flows ◽  
Cooling Effects

Abstract An experimental and numerical investigation of phantom cooling effects on cooled and uncooled rotating high pressure turbine blades in a full scale 1+1/2 stage turbine test is carried out. Objectives set to capture, separate, and quantify the effects of upstream vane film-cooling and leakage flows on the downstream rotor blade surface heat flux. Multiple series of tests were carried out in the Air Force Research Laboratory, Turbine Research Facility, at Wright-Patterson Air Force Base, Ohio. A non-proprietary research turbine test article is uniquely instrumented with high frequency double-sided thin film heat flux gauges custom made at AFRL. High bandwidth, time resolved surface heat flux is measured on multiple film-cooled and non-film-cooled HPT rotor blades downstream of both film-cooled and non-film-cooled vane sectors. Upstream wake passing and heat flux is characterized on both rotor pressure and suction side surfaces, along with quantifying rotor phantom cooling effects from non-uniform 1st stage vane film cooling and leakage flows. Fast response heat flux measurements quantify how rotor phantom cooling impacts the blade pressure side greatest; increasing along the pressure side towards the trailing edge. It is discovered upstream vane film-cooling alone can account for 50% of the rotor blade cooling effect, and even outweigh the rotor blade film cooling effect far from the blade showerhead holes. Added unsteady numerical simulation demonstrates how variations in inlet total temperature and incidence angle can also contribute to circumferentially non-uniform rotor heat flux.

Effects of Bulk Flow Pulsations on Film Cooling With Compound Angle Holes: Heat Transfer Coefficient Ratio and Heat Flux Ratio

2001 ◽  
Vol 124 (1) ◽  
pp. 142-151 ◽  
Author(s):  
In Sung Jung ◽  
Joon Sik Lee ◽  
P. M. Ligrani
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Surface Heat Flux ◽  
Surface Heat ◽  
Surface Heat Transfer ◽  
Spatially Resolved ◽  
Compound Angle

Experiments are conducted to investigate the effects of bulk flow pulsations on film cooling from compound angle holes. A row of five film cooling holes is employed with orientation angles of 0, 30, 60, and 90 deg at a fixed inclination angle of 35 deg. Static pressure pulsations are generated using an array of six rotating shutter blades, which extend across the span of the exit of the wind tunnel test section. Pulsation frequencies of 0 Hz, 8 Hz, and 36 Hz, and time-averaged blowing ratios of 0.5, 1.0, and 2.0 are employed. Corresponding coolant Strouhal numbers based on these values then range from 0.20 to 3.6. Spatially resolved surface heat transfer coefficient distributions are measured (with the film and freestream at the same temperature) using thermochromic liquid crystals. Presented are ratios of surface heat transfer coefficients with and without film cooling, as well as ratios of surface heat flux with and without film cooling. These results, for compound angle injection, indicate that the pulsations cause the film to be spread more uniformly over the test surface than when no pulsations are employed. This is because the pulsations cause the film from compound angle holes to oscillate in both the normal and spanwise directions after it leaves the holes. As a result, the pulsations produce important changes to spatially resolved distributions of surface heat flux ratios, and surface heat transfer coefficient ratios. In spite of these alterations, only small changes to spatially averaged heat transfer coefficient ratios are produced by the pulsations. Spatially averaged surface heat flux ratios, on the other hand, increase considerably at coolant Strouhal numbers larger than unity, with higher rates of increase at larger orientation angles.

Gas Turbine Engine Durability Impacts of High Fuel-Air Ratio Combustors: Near Wall Reaction Effects on Film-Cooled Backward-Facing Step Heat Transfer

2004 ◽  
Vol 128 (2) ◽  
pp. 318-325 ◽  
Author(s):  
David W. Milanes ◽  
Daniel R. Kirk ◽  
Krzysztof J. Fidkowski ◽  
Ian A. Waitz
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Chemical Reactions ◽  
Film Cooling ◽  
Surface Heat Flux ◽  
Surface Heat ◽  
Backward Facing Step ◽  
Blowing Ratio ◽  
Film Cooling Holes ◽  
Near Wall

As commercial and military aircraft engines approach higher total temperatures and increasing overall fuel-to-air ratios, the potential for significant chemical reactions to occur downstream of the combustor is increased. This may take place when partially reacted species leave the combustor and encounter film-cooled surfaces. One common feature on turbine endwalls is a step between various engine components and seals. Such step features produce recirculating flows which when in the vicinity of film-cooled surfaces may lead to particularly severe reaction zones due to long fluid residence times. The objective of this paper is to study and quantify the surface heat transfer implications of such reacting regions. A shock tube experiment was employed to generate short duration, high temperature (1000–2800 K) and pressure (6 atm) flows over a film-cooled backward-facing step. The test article contained two sets of 35 deg film cooling holes located downstream of a step. The film-cooling holes could be supplied with different gases, one side using air and the other nitrogen allowing for simultaneous testing of reacting and inert cooling gases. A mixture of ethylene and argon provided a fuel-rich free stream that reacted with the air film resulting in near wall reactions. The relative increase in surface heat flux due to near wall reactions was investigated over a range of fuel levels, momentum blowing ratios (0.5–2.0), and Damköhler numbers (ratio of characteristic flow time to chemical time) from near zero to 30. The experimental results show that for conditions relevant for future engine technology, adiabatic flame temperatures can be approached along the wall downstream of the step leading to potentially significant increases in surface heat flux. A computational study was also performed to investigate the effects of cooling-jet blowing ratio on chemical reactions behind the film-cooled step. The blowing ratio was found to be an important parameter governing the flow structure behind the backward-facing step, and controlling the characteristics of chemical-reactions by altering the local equivalence ratio.

Gas Turbine Engine Durability Impacts of High Fuel-Air Ratio Combustors: Near Wall Reaction Effects on Film-Cooled Backward-Facing Step Heat Transfer

2004 ◽  
Author(s):  
David W. Milanes ◽  
Daniel R. Kirk ◽  
Krzysztof J. Fidkowski ◽  
Ian A. Waitz
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Chemical Reactions ◽  
Film Cooling ◽  
Surface Heat Flux ◽  
Surface Heat ◽  
Backward Facing Step ◽  
Blowing Ratio ◽  
Film Cooling Holes ◽  
Near Wall

As commercial and military aircraft engines approach higher total temperatures and increasing overall fuel-to-air ratios, the potential for significant chemical reactions to occur downstream of the combustor is increased. This may take place when partially-reacted species leave the combustor and encounter film-cooled surfaces. One common feature on turbine endwalls is a step between various engine components and seals. Such step features produce recirculating flows which when in the vicinity of film-cooled surfaces may lead to particularly severe reaction zones due to long fluid residence times. The objective of this paper is to study and quantify the surface heat transfer implications of such reacting regions. A shock tube experiment was employed to generate short duration, high temperature (1000–2800K) and pressure (6 atm.) flows over a film-cooled backward-facing step. The test article contained two sets of 35° film cooling holes located downstream of a step. The film-cooling holes could be supplied with different gases, one side using air and the other nitrogen allowing for simultaneous testing of reacting and inert cooling gases. A mixture of ethylene and argon provided a fuel rich freestream that reacted with the air film resulting in near wall reactions. The relative increase in surface heat flux due to near wall reactions was investigated over a range of fuel levels, momentum blowing ratios (0.5–2.0), and Damko¨hler numbers (ratio of characteristic flow time to chemical time) from near zero to 30. The experimental results show that for conditions relevant for future engine technology, adiabatic flame temperatures can be approached along the wall downstream of the step leading to potentially significant increases in surface heat flux. A computational study was also performed to investigate the effects of cooling-jet blowing ratio on chemical reactions behind the film-cooled step. The blowing ratio was found to be an important parameter governing the flow structure behind the backward-facing step, and controlling the characteristics of chemical-reactions by altering the local equivalence ratio.

Effects of Bulk Flow Pulsations on Film Cooling With Compound Angle Holes: Heat Transfer Coefficient Ratio and Heat Flux Ratio

2001 ◽  
Author(s):  
In Sung Jung ◽  
Joon Sik Lee ◽  
P. M. Ligrani
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Surface Heat Flux ◽  
Surface Heat ◽  
Surface Heat Transfer ◽  
Spatially Resolved ◽  
Compound Angle

Experiments are conducted to investigate the effects of bulk flow pulsations on film cooling from compound angle holes. A row of five film cooling holes is employed with orientation angles of 0°, 30°, 60°, and 90° at a fixed inclination angle of 35°. Static pressure pulsations are generated using an array of six rotating shutter blades, which extend across the span of the exit of the wind tunnel test section. Pulsation frequencies of 0 Hz, 8 Hz, and 36 Hz, and time-averaged blowing ratios of 0.5, 1.0, and 2.0 are employed. Corresponding coolant Strouhal numbers based on these values then range from 0.20 to 3.6. Spatially-resolved surface heat transfer coefficient distributions are measured (with the film and freestream at the same temperature) using thermochromic liquid crystals. Presented are ratios of surface heat transfer coefficients with and without film cooling, as well as ratios of surface heat flux with and without film cooling. These results, for compound angle injection, indicate that the pulsations cause the film to be spread more uniformly over the test surface than when no pulsations are employed. This is because the pulsations cause the film from compound angle holes to oscillate in both the normal and spanwise directions after it leaves the holes. As a result, the pulsations produce important changes to spatially-resolved distributions of surface heat flux ratios, and surface heat transfer coefficient ratios. In spite of these alterations, only small changes to spatially-averaged heat transfer coefficient ratios are produced by the pulsations. Spatially-averaged surface heat flux ratios, on the other hand, increase considerably at coolant Strouhal numbers larger than unity, with higher rates of increase at larger orientation angles.

scholarly journals A Frequency Domain Analysis: Turbine Pressure Side Heat Transfer

1998 ◽  
Author(s):  
D. G. Holmberg ◽  
T. E. Diller ◽  
W. F. Ng
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Surface Heat Flux ◽  
Low Frequency ◽  
Surface Heat ◽  
Boundary Layer Transition ◽  
Pressure Side ◽  
Layer Transition ◽  
Measured Velocity ◽  
Flow Energy

Simultaneous time-resolved surface heat flux and velocity measurements have been made along the pressure side of an engine-similar turbine blade in a linear cascade. Direct heat flux was measured using inserted Heat Flux Microsensors at three axial locations along the high turning transonic blade. Miniature hot-wires measured velocity above these locations. Grids produced two turbulence fields with different inlet length scales at constant turbulence intensity. This work allows a unique look at fluctuating heat transfer on the blade and its relationship to the fluctuating velocity field above. While fluctuating free-stream flow energy and length scale decays continuously in the passage, surface heat flux energy increases continuously. Low frequency flow energy is attenuated in the constricted passage, while growth of low frequency energy in the heat flux is attributed to boundary layer transition activity. Coherence between heat flux and velocity is seen at all frequencies near the leading edge of the blade but only at higher frequencies farther downstream on the pressure side. Existing mean heat transfer correlations do not perform well in this complicated flow.

Heat Transfer Characteristics of Downward Facing Hot Horizontal Surfaces Using Mist Jet Impingement

2017 ◽  
Author(s):  
Ashutosh Kumar Yadav ◽  
Parantak Sharma ◽  
Avadhesh Kumar Sharma ◽  
Mayank Modak ◽  
Vishal Nirgude ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Surface Heat Flux ◽  
Cooling System ◽  
Water Pressure ◽  
Jet Impingement ◽  
Surface Heat ◽  
Heat Transfer Characteristics ◽  
Impingement Cooling ◽  
Transfer Characteristics

Impinging jet cooling technique has been widely used extensively in various industrial processes, namely, cooling and drying of films and papers, processing of metals and glasses, cooling of gas turbine blades and most recently cooling of various components of electronic devices. Due to high heat removal rate the jet impingement cooling of the hot surfaces is being used in nuclear industries. During the loss of coolant accidents (LOCA) in nuclear power plant, an emergency core cooling system (ECCS) cool the cluster of clad tubes using consisting of fuel rods. Controlled cooling, as an important procedure of thermal-mechanical control processing technology, is helpful to improve the microstructure and mechanical properties of steel. In industries for heat transfer efficiency and homogeneous cooling performance which usually requires a jet impingement with improved heat transfer capacity and controllability. It provides better cooling in comparison to air. Rapid quenching by water jet, sometimes, may lead to formation of cracks and poor ductility to the quenched surface. Spray and mist jet impingement offers an alternative method to uncontrolled rapid cooling, particularly in steel and electronics industries. Mist jet impingement cooling of downward facing hot surface has not been extensively studied in the literature. The present experimental study analyzes the heat transfer characteristics a 0.15mm thick hot horizontal stainless steel (SS-304) foil using Internal mixing full cone (spray angle 20 deg) mist nozzle from the bottom side. Experiments have been performed for the varied range of water pressure (0.7–4.0 bar) and air pressure (0.4–5.8 bar). The effect of water and air inlet pressures, on the surface heat flux has been examined in this study. The maximum surface heat flux is achieved at stagnation point and is not affected by the change in nozzle to plate distance, Air and Water flow rates.

scholarly journals Nanofluid Flow on a Shrinking Cylinder with Al2O3 Nanoparticles

Mathematics ◽  
2021 ◽  
Vol 9 (14) ◽  
pp. 1612
Author(s):  
Iskandar Waini ◽  
Anuar Ishak ◽  
Ioan Pop
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Friction Factor ◽  
Surface Heat Flux ◽  
Transfer Rate ◽  
Surface Heat ◽  
Al2o3 Nanoparticles ◽  
Nanofluid Flow ◽  
Curvature Parameter ◽  
Over Time

This study investigates the nanofluid flow towards a shrinking cylinder consisting of Al2O3 nanoparticles. Here, the flow is subjected to prescribed surface heat flux. The similarity variables are employed to gain the similarity equations. These equations are solved via the bvp4c solver. From the findings, a unique solution is found for the shrinking strength λ≥−1. Meanwhile, the dual solutions are observed when λc<λ<−1. Furthermore, the friction factor Rex1/2Cf and the heat transfer rate Rex−1/2Nux increase with the rise of Al2O3 nanoparticles φ and the curvature parameter γ. Quantitatively, the rates of heat transfer Rex−1/2Nux increase up to 3.87% when φ increases from 0 to 0.04, and 6.69% when γ increases from 0.05 to 0.2. Besides, the profiles of the temperature θ(η) and the velocity f’(η) on the first solution incline for larger γ, but their second solutions decline. Moreover, it is noticed that the streamlines are separated into two regions. Finally, it is found that the first solution is stable over time.

A New Experimental Technique for Measuring Surface Heat Transfer Coefficients Using Uncalibrated Liquid Crystals

1999 ◽  
Author(s):  
Wayne N. O. Turnbull ◽  
Patrick H. Oosthuizen
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Experimental Technique ◽  
Surface Heat Flux ◽  
Local Heat ◽  
Surface Heat ◽  
Phase Delay ◽  
Transfer Coefficients ◽  
Periodic Surface ◽  
Heat Transfer Coefficients

Abstract A new experimental technique has been developed that permits the determination of local surface heat transfer coefficients on surfaces without requirement for calibration of the temperature-sensing device. The technique uses the phase delay that develops between the surface temperature response and an imposed periodic surface heat flux. This phase delay is dependent upon the thermophysical properties of the model, the heat flux driving frequency and the local heat transfer coefficient. It is not a function of magnitude of the local heat flux. Since only phase differences are being measured there is no requirement to calibrate the temperature sensor, in this instance a thermochromic liquid crystal. Application of a periodic surface heat flux to a flat plate resulted in a surface colour response that was a function of time. This response was captured using a standard colour CCD camera and the phase delay angles were determined using Fourier analysis. Only the 8 bit G component of the captured RGB signal was required, there being no need to determine a Hue value. From these experimentally obtained phase delay angles it was possible to determine heat transfer coefficients that compared well with those predicted using a standard correlation.

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