Heat Transfer Enhancement in Axial Taylor-Couette Flow

Author(s):  
S. Gilchrist ◽  
C. Y. Ching ◽  
D. Ewing

An experimental investigation was performed to determine the effect that surface roughness has on the heat transfer in an axial Taylor-Couette flow. The experiments were performed using an inner rotating cylinder in a stationary water jacket for Taylor numbers of 106 to 5×107 and axial Reynolds numbers of 900 to 2100. Experiments were performed for a smooth inner cylinder, a cylinder with two-dimensional rib roughness and a cylinder with three-dimensional cubic protrusions. The heat transfer results for the smooth cylinder were in good agreement with existing experimental data. The change in the Nusselt number was relatively independent of the axial Reynolds number for the cylinder with rib roughness. This result was similar to the smooth wall case but the heat transfer was enhanced by 5% to 40% over the Taylor number range. The Nusselt number for the cylinder with cubic protrusions exhibited an axial Reynolds number dependence. For a low axial Reynolds number of 980, the Nusselt number increased with the Taylor number in a similar way to the other test cylinders. At higher axial Reynolds numbers, the heat transfer was initially independent of the Taylor number before increasing with Taylor number similar to the lower Reynolds number case. In this higher axial Reynolds number case the heat transfer was enhanced by up to 100% at the lowest Taylor number of 1×106 and by approximately 35% at the highest Taylor number of 5×107.

2017 ◽  
Vol 831 ◽  
pp. 330-357 ◽  
Author(s):  
A. Froitzheim ◽  
S. Merbold ◽  
C. Egbers

Fully turbulent Taylor–Couette flow between independently rotating cylinders is investigated experimentally in a wide-gap configuration ($\unicode[STIX]{x1D702}=0.5$) around the maximum transport of angular momentum. In that regime turbulent Taylor vortices are present inside the gap, leading to a pronounced axial dependence of the flow. To account for this dependence, we measure the radial and azimuthal velocity components in horizontal planes at different cylinder heights using particle image velocimetry. The ratio of angular velocities of the cylinder walls $\unicode[STIX]{x1D707}$, where the torque maximum appears, is located in the low counter-rotating regime ($\unicode[STIX]{x1D707}_{max}(\unicode[STIX]{x1D702}=0.5)=-0.2$). This point coincides with the smallest radial gradient of angular velocity in the bulk and the detachment of the neutral surface from the outer cylinder wall, where the azimuthal velocity component vanishes. The structure of the flow is further revealed by decomposing the flow field into its large-scale and turbulent contributions. Applying this decomposition to the kinetic energy, we can analyse the formation process of the turbulent Taylor vortices in more detail. Starting at pure inner cylinder rotation, the vortices are formed and strengthened until $\unicode[STIX]{x1D707}=-0.2$ quite continuously, while they break down rapidly for higher counter-rotation. The same picture is shown by the decomposed Nusselt number, and the range of rotation ratios, where turbulent Taylor vortices can exist, shrinks strongly in comparison to investigations at much lower shear Reynolds numbers. Moreover, we analyse the scaling of the Nusselt number and the wind Reynolds number with the shear Reynolds number, finding a communal transition at approximately $Re_{S}\approx 10^{5}$ from classical to ultimate turbulence with a transitional regime lasting at least up to $Re_{S}\geqslant 2\times 10^{5}$. Including the axial dispersion of the flow into the calculation of the wind amplitude, we can also investigate the wind Reynolds number as a function of the rotation ratio $\unicode[STIX]{x1D707}$, finding a maximum in the low counter-rotating regime slightly larger than $\unicode[STIX]{x1D707}_{max}$. Based on our study it becomes clear that the investigation of counter-rotating Taylor–Couette flows strongly requires an axial exploration of the flow.


1995 ◽  
Vol 282 ◽  
pp. 115-129 ◽  
Author(s):  
S. H.-K. Lee ◽  
S. Sengupta ◽  
T. Wei

Taylor—Couette flow is ideal for studying drag-reducing polymer additives because, unlike turbulent boundary layers, the instabilities are better understood. Video records of laser-induced fluorescence experiments with and without polymers will be presented. Polyethylene-oxide (PEO) ‘oceans’ were used in concentrations of 20 and 100 p.p.m. In the Taylor number range, 3 × 104 ≤ Ta ≤ 108, Newtonian flow consisted of Taylor vortices which span the gap between cylinders and much smaller Görtler vortices at the inner cylinder wall. Measurements of core-to-core separation between counter-rotating vortices were made to estimate the Görtler instability wavenumber. These measurements show that PEO addition increases the Görtler wavenumber for a given Taylor number. At the lower Taylor numbers, Görtler vortex formation was suppressed by PEO. This implies that polymers directly affect the evolution of centrifugal instabilities.


2021 ◽  
Vol 126 (6) ◽  
Author(s):  
Dennis Bakhuis ◽  
Rodrigo Ezeta ◽  
Pim A. Bullee ◽  
Alvaro Marin ◽  
Detlef Lohse ◽  
...  

2019 ◽  
Vol 30 (7) ◽  
pp. 3827-3842
Author(s):  
Samer Ali ◽  
Zein Alabidin Shami ◽  
Ali Badran ◽  
Charbel Habchi

Purpose In this paper, self-sustained second mode oscillations of flexible vortex generator (FVG) are produced to enhance the heat transfer in two-dimensional laminar flow regime. The purpose of this study is to determine the critical Reynolds number at which FVG becomes more efficient than rigid vortex generators (RVGs). Design/methodology/approach Ten cases were studied with different Reynolds numbers varying from 200 to 2,000. The Nusselt number and friction coefficients of the FVG cases are compared to those of RVG and empty channel at the same Reynolds numbers. Findings For Reynolds numbers higher than 800, the FVG oscillates in the second mode causing a significant increase in the velocity gradients generating unsteady coherent flow structures. The highest performance was obtained at the maximum Reynolds number for which the global Nusselt number is improved by 35.3 and 41.4 per cent with respect to empty channel and rigid configuration, respectively. Moreover, the thermal enhancement factor corresponding to FVG is 72 per cent higher than that of RVG. Practical implications The results obtained here can help in the design of novel multifunctional heat exchangers/reactors by using flexible tabs and inserts instead of rigid ones. Originality/value The originality of this paper is the use of second mode oscillations of FVG to enhance heat transfer in laminar flow regime.


Author(s):  
Matthew A. Smith ◽  
Randall M. Mathison ◽  
Michael G. Dunn

Heat transfer distributions are presented for a stationary three passage serpentine internal cooling channel for a range of engine representative Reynolds numbers. The spacing between the sidewalls of the serpentine passage is fixed and the aspect ratio (AR) is adjusted to 1:1, 1:2, and 1:6 by changing the distance between the top and bottom walls. Data are presented for aspect ratios of 1:1 and 1:6 for smooth passage walls and for aspect ratios of 1:1, 1:2, and 1:6 for passages with two surfaces turbulated. For the turbulated cases, turbulators skewed 45° to the flow are installed on the top and bottom walls. The square turbulators are arranged in an offset parallel configuration with a fixed rib pitch-to-height ratio (P/e) of 10 and a rib height-to-hydraulic diameter ratio (e/Dh) range of 0.100 to 0.058 for AR 1:1 to 1:6, respectively. The experiments span a Reynolds number range of 4,000 to 130,000 based on the passage hydraulic diameter. While this experiment utilizes a basic layout similar to previous research, it is the first to run an aspect ratio as large as 1:6, and it also pushes the Reynolds number to higher values than were previously available for the 1:2 aspect ratio. The results demonstrate that while the normalized Nusselt number for the AR 1:2 configuration changes linearly with Reynolds number up to 130,000, there is a significant change in flow behavior between Re = 25,000 and Re = 50,000 for the aspect ratio 1:6 case. This suggests that while it may be possible to interpolate between points for different flow conditions, each geometric configuration must be investigated independently. The results show the highest heat transfer and the greatest heat transfer enhancement are obtained with the AR 1:6 configuration due to greater secondary flow development for both the smooth and turbulated cases. This enhancement was particularly notable for the AR 1:6 case for Reynolds numbers at or above 50,000.


2021 ◽  
Author(s):  
Matthew Searle ◽  
Arnab Roy ◽  
James Black ◽  
Doug Straub ◽  
Sridharan Ramesh

Abstract In this paper, experimental and numerical investigations of three variants of internal cooling configurations — dimples only, ribs only and ribs with dimples have been explored at process conditions (96°C and 207bar) with sCO2 as the coolant. The designs were chosen based on a review of advanced internal cooling features typically used for air-breathing gas turbines. The experimental study described in this paper utilizes additively manufactured square channels with the cooling features over a range of Reynolds number from 80,000 to 250,000. Nusselt number is calculated in the experiments utilizing the Wilson Plot method and three heat transfer characteristics — augmentation in Nusselt number, friction factor and overall Thermal Performance Factor (TPF) are reported. To explore the effect of surface roughness introduced due to additive manufacturing, two baseline channel flow cases are considered — a conventional smooth tube and an additively manufactured square tube. A companion computational fluid dynamics (CFD) simulation is also performed for the corresponding cooling configurations reported in the experiments using the Reynolds Averaged Navier Stokes (RANS) based turbulence model. Both experimental and computational results show increasing Nusselt number augmentation as higher Reynolds numbers are approached, whereas prior work on internal cooling of air-breathing gas turbines predict a decay in the heat transfer enhancement as Reynolds number increases. Comparing cooling features, it is observed that the “ribs only” and “ribs with dimples” configurations exhibit higher Nusselt number augmentation at all Reynolds numbers compared to the “dimples only” and the “no features” configurations. However, the frictional losses are almost an order of magnitude higher in presence of ribs.


Author(s):  
Sam Ghazi-Hesami ◽  
Dylan Wise ◽  
Keith Taylor ◽  
Peter Ireland ◽  
Étienne Robert

Abstract Turbulators are a promising avenue to enhance heat transfer in a wide variety of applications. An experimental and numerical investigation of heat transfer and pressure drop of a broken V (chevron) turbulator is presented at Reynolds numbers ranging from approximately 300,000 to 900,000 in a rectangular channel with an aspect ratio (width/height) of 1.29. The rib height is 3% of the channel hydraulic diameter while the rib spacing to rib height ratio is fixed at 10. Heat transfer measurements are performed on the flat surface between ribs using transient liquid crystal thermography. The experimental results reveal a significant increase of the heat transfer and friction factor of the ribbed surface compared to a smooth channel. Both parameters increase with Reynolds number, with a heat transfer enhancement ratio of up to 2.15 (relative to a smooth channel) and a friction factor ratio of up to 6.32 over the investigated Reynolds number range. Complementary CFD RANS (Reynolds-Averaged Navier-Stokes) simulations are performed with the κ-ω SST turbulence model in ANSYS Fluent® 17.1, and the numerical estimates are compared against the experimental data. The results reveal that the discrepancy between the experimentally measured area averaged Nusselt number and the numerical estimates increases from approximately 3% to 13% with increasing Reynolds number from 339,000 to 917,000. The numerical estimates indicate turbulators enhance heat transfer by interrupting the boundary layer as well as increasing near surface turbulent kinetic energy and mixing.


Author(s):  
Jin Xu ◽  
Jiaxu Yao ◽  
Pengfei Su ◽  
Jiang Lei ◽  
Junmei Wu ◽  
...  

Convective heat transfer enhancement and pressure loss characteristics in a wide rectangular channel (AR = 4) with staggered pin fin arrays are investigated experimentally. Six sets of pin fins with the same nominal diameter (Dn = 8mm) are tested, including: Circular, Elliptic, Oblong, Dropform, NACA and Lancet. The relative spanwise pitch (S/Dn = 2) and streamwise pitch (X/Dn = 4.5) are kept the same for all six sets. Same nominal diameter and arrangement guarantee the same blockage area in the channel for each set. Reynolds number based on channel hydraulic diameter is from 10000 to 70000 with an increment of 10000. Using thermochromic liquid crystal (R40C20W), heat transfer coefficients on bottom surface of the channel are achieved. The obtained friction factor, Nusselt number and overall thermal performance are compared with the previously published data from other groups. The averaged Nusselt number of Circular pin fins is the largest in these six pin fins under different Re. Though Elliptic has a moderate level of Nusselt number, its pressure loss is next to the lowest. Elliptic pin fins have pretty good overall thermal performance in the tested Reynolds number range. When Re>40000, Lancet has a same level of performance as Circular, but its pressure loss is much lower than Circular. These two types are both promising alternative configuration to Circular pin fin used in gas turbine blade.


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