Heat Transfer Analysis for the Structural Integrity of EO Reactor

Author(s):  
Sung Won Park ◽  
Kwanwoo Nam ◽  
Young Soon Lim ◽  
Jung Yean Park ◽  
Choong Dong Lee

Thermal characteristics of an EO (Ethylene Oxide) reactor are analyzed to investigate its structural integrity against thermal loads. A two-dimensional axisymmetric simulation model of the whole reactor structure is developed. A porous media model for the long tube bundle packed with catalyst and a flow resistance model for the thin impingement baffle is proposed to simplify the reactor. Simultaneous simulation of fluid and solid zone for a part with many holes is applied to analyze heat transfer of tubesheet which is connected with the tube bundle and the outer shell. The EOC (End of Catalyst Cycle) condition is used for the normal operation condition because general temperature of the EOC condition is the highest during operation cycle. Transient heat transfer analysis is also conducted to simulate the abnormal ignition in the reactor. Two kinds of ignitions are investigated and thermal diffusion in the reactor during the expected shutting down time is simulated as well. Three-dimensional local heat transfer analysis based on the two-dimensional whole analysis is conducted for the local stress evaluation of the product nozzle elbow and the impingement baffle. Results of the heat transfer analysis have been utilized as a thermal boundary condition for the further structural analysis.

2000 ◽  
Author(s):  
M. Greiner ◽  
P. F. Fischer ◽  
H. M. Tufo

Abstract Two-dimensional Navier-Stokes simulations of heat and momentum transport in an intermittently grooved passage are performed using the spectral element technique for the Reynolds number range 600 ≤ Re ≤ 1800. The computational domain has seven contiguous transverse grooves cut symmetrically into opposite walls, followed by a flat section with the same length. Periodic inflow/outflow boundary conditions are employed. The development and decay of unsteady flow is observed in the grooved and flat sections, respectively. The axial variation of the unsteady component of velocity is compared to the local heat transfer, shear stress and pressure gradient. The results suggest that intermittently grooved passages may offer even higher heat transfer for a given pumping power than the levels observed in fully grooved passages.


2021 ◽  
Author(s):  
Karan Anand

This research provides a computational analysis of heat transfer due to micro jet-impingement inside a gas turbine vane. A preliminary-parametric analysis of axisymmetric single jet was reported to better understand micro jet-impingement. In general, it was seen that as the Reynolds number increased the Nusselt number values increased. The jet to target spacing had a considerably lower impact on the heat transfer rates. Around 30% improvement was seen by reducing the diameter to half while changing the shape to an ellipse saw 20.8% improvement in Nusselt value. The numerical investigation was then followed by studying the heat transfer characteristics in a three-dimensional, actual-shaped turbine vane. Effects of jet inclination showed enhanced mixing and secondary heat transfer peaks. The effect of reducing the diameter of the jets to 0.125 mm yielded 55% heat transfer improvements compared to 0.51 mm; the tapering effect also enhanced the local heat transfer values as local velocities at jet exit increased.


2003 ◽  
Vol 125 (3) ◽  
pp. 362-368 ◽  
Author(s):  
Seong-Yeon Yoo ◽  
Jong-Hark Park ◽  
Min-Ho Chung

When heat is released by forced convection from electronic modules in a narrow printed circuit board channel, complex flow phenomena—such as stagnation and acceleration on the front surface, separation and reattachment on the top surface, wake or cavity flow near the rear surface—affect the heat transfer characteristics. The purpose of this study is to investigate how these flow conditions influence the local heat transfer from electronic modules. Experiments are performed on a three-dimensional array of hexahedral elements as well as on a two-dimensional array of rectangular elements. Naphthalene sublimation technique is employed to measure three-dimensional local mass transfer, and the mass transfer data are converted to their counterparts of the heat transfer process using the analogy equation between heat and mass transfer. Module location and streamwise module spacing are varied, and the effect of vortex generators on heat transfer enhancement is also examined. Dramatic change of local heat transfer coefficients is found on each surface of the module, and three-dimensional modules have a little higher heat transfer value than two-dimensional modules because of bypass flow. Longitudinal vortices formed by vortex generator enhance the mixing of fluids and thereby heat transfer, and the rectangular wing type vortex generator is found to be more effective than the delta wing type vortex generator.


2020 ◽  
Vol 307 ◽  
pp. 01010 ◽  
Author(s):  
Ahlem Boudiaf ◽  
Fetta Danane ◽  
Youb Khaled Benkahla ◽  
Walid Berabou ◽  
Mahdi Benzema ◽  
...  

This paper presents the numerical predictions of hydrodynamic and thermal characteristics of nanofluid flow through backward facing step. The governing equations are solved through the finite volume method, as described by Patankar, by taking into account the associated boundary conditions. Empirical relations were used to give the effective dynamic viscosity and the thermal conductivity of the nanofluid. Effects of different key parameters such as Reynolds number, nanoparticle solid volume fraction and nanoparticle solid diameter on the heat transfer and fluid flow are investigated. The results are discussed in terms of the average Nusselt number and streamlines.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Jong Chull Jo ◽  
Woong Sik Kim ◽  
Chang-Yong Choi ◽  
Yong Kab Lee

This paper addresses the numerical simulation of two-phase flow heat transfer in the helically coiled tubes of an integral type pressurized water reactor steam generator under normal operation using a computational fluid dynamics code. The shell-side flow field where a single-phase fluid flows in the downward direction is also calculated in conjunction with the tube-side two-phase flow characteristics. For the calculation of tube-side two-phase flow, the inhomogeneous two-fluid model is used. Both the Rensselaer Polytechnic Institute wall boiling model and the bulk boiling model are implemented for the numerical simulations of boiling-induced two-phase flow in a vertical straight pipe and channel, and the computed results are compared with the available measured data. The conjugate heat transfer analysis method is employed to calculate the conduction in the tube wall with finite thickness and the convections in the internal and external fluids simultaneously so as to match the fluid-wall-fluid interface conditions properly. Both the internal and external turbulent flows are simulated using the standard k-ε model. From the results of the present numerical simulation, it is shown that the bulk boiling model can be applied to the simulation of two-phase flow in the helically coiled steam generator tubes. In addition, the present simulation method is considered to be physically plausible in the light of discussions on the computed results.


Author(s):  
Mauricio A. Sa´nchez ◽  
William H. Sutton ◽  
Carlos A. Sa´nchez

Nonbearing walls made of concrete frequently include one or two-dimensional gaps between sections to allow the concrete exert expansion or contraction due to temperature transients. These section gaps require the use of a thermal fire barrier to stop a fire from spreading during a period of time. In some applications, such as seismic structures, fire barriers are large and form substructures and partial enclosures. These type of fire barriers are often manufactured by layering alternating blankets of ceramic fiber insulation with bounding thin metallic foil sheets. In this case, the barrier must meet the specifications and effectiveness given by the ASTM standard E-119. This effectiveness is determined by the requirement of maintaining structural integrity by allowing some heat release while not permitting the fire flame to pass through. Little data is available on the thermal interaction of 2-D corners and splicing the layers for large barriers. It is expected that spatial and angular effects might either degrade performance or even cause “hot spots” in a barrier wall. Therefore, a numerical simulation of the barrier is accomplished by utilizing the spectral/gray and directional/modeled data of each one of the components and by taking into account two common geometrical building shapes. This simulation analysis is done by coupling of the discrete ordinates method in radiation heat transfer and the energy equation to previously published thermophysical experimental data used as a validation of the properties for fire barrier materials. Some of the effects of directional and surface properties and radiative heat transfer in fire barrier materials have been included in the numerical model. The Fluent®-based numerical model is able to match thermal performance of previous test systems. Initial calculations suggest that a fire barrier consisting of a 2D corner geometry exposed to a fire from either side would be thermally less robust than a slab of the same characteristic aspect ratio. This approximation has shown a preferential orientation for the barrier to be positioned when a fire or other high energy source is postulated.


Author(s):  
Jong Chull Jo ◽  
Woong Sik Kim ◽  
Chang-Yong Choi ◽  
Yong Kab Lee

This paper addresses the numerical simulation of two phase flow heat transfer in the helically coiled tubes of an integral type pressurized water reactor steam generator under normal operation using a CFD code. The single phase flow which flow downward direction in the shell side is also calculated together. For the calculation of tube side two-phase flow the inhomogeneous two-fluid model is used. Both the RPI (Rensselaer Polytechnic Institute) wall boiling model and the bulk boiling model are implemented for the numerical simulation and the computed results are compared with the available measured data. The conjugate heat transfer analysis method is employed to calculate the conduction in the tube wall with finite thickness and the convections in the internal and external fluids simultaneously so as to match the fluid-wall-fluid interface conditions properly. Both the internal and external turbulent flows are simulated using the standard k-ε model From the results of present numerical simulation, it is shown that the bulk boiling model can be applied to the simulation of two-phase flow in the helically coiled steam generator tubes. The results also show that the present simulation method is considered to be physically plausible when the computed results are compared with available previous experimental and numerical studies.


Solar Energy ◽  
1988 ◽  
Vol 40 (2) ◽  
pp. 127-133 ◽  
Author(s):  
N.E. Wijeysundera ◽  
V. Thevendran

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