Three Dimensional Transient Heat Transfer Model for Steel Billet Heating in Reheat Furnace

2012 ◽  
Author(s):  
Satish Kumar Dubey ◽  
Neelesh Agarwal ◽  
P. Srinivasan
Keyword(s):  
Heat Transfer ◽  
Temperature Field ◽  
Oxide Scale ◽  
Three Dimensional ◽  
Heat Transfer Model ◽  
Heat Diffusion ◽  
Transient Heat Transfer ◽  
Transfer Model ◽  
Scale Thickness ◽  
Reheating Process

In steel rolling mills reheat furnaces are used to heat the billets prior to rolling processes. Reheating is one of the most energy intensive processes in the steel industries. Inadequate temperature measuring techniques and extremely complex analytical solution for temperature filed calculations demands suitable numerical model. In the present work a three dimensional transient heat transfer model is developed for billet heating in reheat furnaces. Conduction heat transfer within the billets is modeled using Finite Difference Method (FDM). Fully implicit spatial discretization approximation was used for three dimensional heat diffusion equation of billet. The three dimensional model takes into account the temperature dependent thermo physical properties, reaction heat effect and growing oxide layer. Algorithm is implemented in MATLAB® to solve three dimensional discretization equations. Model is capable of predicting the temperature field for billet and oxide scale thickness for any residence time. The predicted results are in reasonable concurrence with available data. The main objective of this work is to predict billet temperature field and oxide scale thickness for the various residence times, which may be vital for development of energy efficient optimization strategy for reheating process.

Modeling of Steel Slab Reheating Process in a Walking Beam Reheating Furnace

2016 ◽  
Author(s):  
Guangwu Tang ◽  
Arturo Saavedra ◽  
Tyamo Okosun ◽  
Bin Wu ◽  
Chenn Q. Zhou ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Three Dimensional ◽  
Heat Transfer Model ◽  
Furnace Operation ◽  
Production Data ◽  
Heating Process ◽  
Transfer Model ◽  
Transfer Coefficients ◽  
Reheating Furnace ◽  
Reheating Process

Slab reheating is a very important step in steel product manufacturing. A small improvement in reheating efficiency can translate into big savings to steel mills in terms of fuel consumption and productivity. Computational fluid dynamics (CFD) has been employed in conducting numerical simulations of the slab reheating furnace operation. However, a full industrial scale three-dimensional (3D) simulation of a slab reheating furnace, while comprehensive, is not an efficient way to conduct broad studies of the slab heating process. In this paper, a comprehensive two-dimensional (2D) numerical heat transfer model for slab reheating in a walking beam furnace was developed using the finite difference method. The 2D heat transfer model utilizes the heat transfer coefficients derived from a 3D reheating furnace CFD model which was validated by using mill instrumented slab trials. The 2D heat transfer model is capable of predicting slab temperature evolutions during the reheating processes based on the real time furnace conditions and steel physical properties. The 2D model was validated by using mill instrumented slab trials and production data. Good agreement between the model predictions and production data was obtained.

Transient Three-Dimensional Heat Transfer Model of a Solar Thermochemical Reactor for H2O and CO2 Splitting via Nonstoichiometric Ceria Redox Cycling

2013 ◽  
Author(s):  
Justin Lapp ◽  
Wojciech Lipiński
Keyword(s):  
Heat Transfer ◽  
Heat Recovery ◽  
Fuel Efficiency ◽  
Three Dimensional ◽  
Reactor Design ◽  
Heat Transfer Model ◽  
Heat Fluxes ◽  
Transfer Model ◽  
Rotating Cylinders ◽  
Solar Receiver

A transient heat transfer model is developed for a solar reactor prototype for H2O and CO2 splitting via two-step non-stoichiometric ceria cycling. Counter-rotating cylinders of reactive and inert materials cycling between high and low temperature zones permit continuous operation and heat recovery. To guide the reactor design a transient three-dimensional heat transfer model is developed based on transient energy conservation, accounting for conduction, convection, radiation, and chemical reactions. The model domain includes the rotating cylinders, a solar receiver cavity, and insulated reactor body. Radiative heat transfer is analyzed using a combination of the Monte Carlo method, Rosseland diffusion approximation, and the net radiation method. Quasi-steady state distributions of temperatures, heat fluxes, and the non-stoichiometric coefficient are reported. Ceria cycles between temperatures of 1708 K and 1376 K. A heat recovery effectiveness of 28% and solar-to-fuel efficiency of 5.2% are predicted for an unoptimized reactor design.

Transient Heat Transfer Simulation of the Coupling 3-D Moving Piston Assembly-Lubricant Film-Liner System

2006 ◽  
Author(s):  
Liu Zhien ◽  
Jiang Yankun ◽  
Chen Guohua ◽  
Yang Wanli
Keyword(s):  
Heat Transfer ◽  
Piston Ring ◽  
Cylinder Liner ◽  
Heat Transfer Model ◽  
Lubricant Film ◽  
Transient Heat Transfer ◽  
Transfer Model ◽  
Friction Heat ◽  
Liner System ◽  
Piston Assembly

Transient heat transfer model of the coupling 3-D moving piston assembly-lubricant film-liner system is successfully developed for predicting the temperature distributions in the component system of internal combustion chamber, in which the effect of the friction heat generated at the piston ring/cylinder liner interfaces has been taken into account. The finite element method (FEM) is employed in the model for establishing the heat transfer relation among the moving piston assembly-lubricant film-cylinder liner. The 3-D discrete model of the coupling system is obtained by hypothesizing the lubricant film as 1-D thermal resistances and the friction heat as heat flux boundary conditions. The allocation and distribution model of friction heat on piston ring pack and liner are also established. The 3-D coupling heat transfer model has been used to analyze the heat transfer of a gasoline engine.

scholarly journals Fast three-dimensional heat transfer model for computing internal temperatures in the bearing housing of automotive turbochargers

2018 ◽  
Vol 21 (8) ◽  
pp. 1286-1297 ◽  
Author(s):  
Antonio Gil ◽  
Andrés Omar Tiseira ◽  
Luis Miguel García-Cuevas ◽  
Tatiana Rodríguez Usaquén ◽  
Guillaume Mijotte
Keyword(s):  
Heat Transfer ◽  
Coke Formation ◽  
Three Dimensional ◽  
Heat Transfer Model ◽  
Operating Conditions ◽  
Thermal Design ◽  
Working Fluid ◽  
Transfer Model ◽  
Lumped Model ◽  
Bearing System

Each of the elements that make up the turbocharger has been gradually improved. In order to ensure that the system does not experience any mechanical failures or loss of efficiency, it is important to study which engine-operating conditions could produce the highest failing rate. Common failing conditions in turbochargers are mostly achieved due to oil contamination and high temperatures in the bearing system. Thermal management becomes increasingly important for the required engine performance. Therefore, it has become necessary to have accurate temperature and heat transfer models. Most thermal design and analysis codes need data for validation; often the data available fall outside the range of conditions the engine experiences in reality leading to the need to interpolate and extrapolate disproportionately. This article presents a fast three-dimensional heat transfer model for computing internal temperatures in the central housing for non-water cooled turbochargers and its direct validation with experimental data at different engine-operating conditions of speed and load. The presented model allows a detailed study of the temperature rise of the central housing, lubrication channels, and maximum level of temperature at different points of the bearing system of an automotive turbocharger. It will let to evaluate thermal damage done to the system itself and influences on the working fluid temperatures, which leads to oil coke formation that can affect the performance of the engine. Thermal heat transfer properties obtained from this model can be used to feed and improve a radial lumped model of heat transfer that predicts only local internal temperatures. Model validation is illustrated, and finally, the main results are discussed.

Development of transient heat transfer model for controlled gradient drilling

2019 ◽  
Vol 148 ◽  
pp. 331-339 ◽  
Author(s):  
Hongwei Yang ◽  
Jun Li ◽  
Gonghui Liu ◽  
Jiangshuai Wang ◽  
Kuidong Luo ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Model ◽  
Transient Heat Transfer ◽  
Transfer Model

Heat transfer model for calculation of the temperature field inside thin-walled sections in fire

2021 ◽  
Vol 169 ◽  
pp. 108416
Author(s):  
Michał Malendowski ◽  
Wojciech Szymkuć ◽  
Piotr Turkowski ◽  
Adam Glema ◽  
Wojciech Węgrzyński
Keyword(s):  
Heat Transfer ◽  
Temperature Field ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Thin Walled ◽  
In Fire

Heat Transfer Model and Analysis of Oil-Immersed Electrical Transformers with Heat Pipe Radiator

2012 ◽  
Vol 516-517 ◽  
pp. 312-315
Author(s):  
Guang Hua Li ◽  
Hong Lei Liu ◽  
De Jian Wang
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Temperature Field ◽  
Heat Pipe ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Cooling Device ◽  
Transformer Design ◽  
Electrical Transformers ◽  
Good Agreement

This paper has formulated a heat transfer model for analyzing the cooling properties of a heat pipe cooling device of oil-immersed electrical transformer. Based on the model, the oil temperature field of a 30 KVA oil-immersed transformer has been numerical simulated, and experiments also had been conducted. Results showed that the numerical simulation has good agreement with experiment results. Results also showed that heat pipe radiator is feasible for oil-immersed electrical transformer cooling. The model can be used to analyze the oil temperature distribution properties in an oil-immersed electrical transformer with heat pipe cooling device, and provide theoretical guide for transformer design and improvement.

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