Sensitivity Analysis of Cylinder Head Fatigue Life Prediction Using Statistical Models

Author(s):  
Christoph Szasz ◽  
Sven Lauer

For the efficient virtual development of combustion engine cylinder heads in terms of high cycle fatigue (HCF) it is highly important to have a reliable development process that represents reality in the best possible way. Most of today’s standard HCF procedures are capable of delivering high quality results for a specific load combination. However, loads are usually subject to variation. This is also valid for loads the cylinder head is subjected to. Assembly loads and operating loads considered during the virtual development process are widely determined by the production process which again is subject to variation due to certain tolerances, wear of the tooling equipment etc. As it is highly important to ensure the fatigue design of a cylinder head, there is the need for new analysis models capable of capturing every possible load variation. Within the framework of this paper the influence of different variable loading parameters on the cylinder head HCF margin of a heavy duty diesel engine will be discussed. A design of experiments (DoE) analysis is used together with the 3-d finite element method (FEM) for the investigations. Furthermore a methodology for the probabilistic assessment of the cylinder head HCF margin based on stochastic loading data is introduced. At the same time an effective methodology for the identification of the worst case boundary conditions for HCF analysis will be presented. With the presented probabilistic method it is possible to achieve a highly accurate prediction of the HCF design margin. Due to the probabilistic approach a better understanding of the entire system is possible, as the interaction between input and output parameters can be illustrated. Therefore HCF optimization problems can be encountered more effectively. Furthermore the presented methodology can be used for error estimation of analysis results and assessment of the result sensitivity. Thus, a borderline layout of the cylinder head can be achieved. Also the minimum input information quality, which is required for a profound HCF analysis, can be assessed by using the sensitivity analysis presented. Therefore the proposed methods enable a fast and reliable development of cylinder heads and other combustion engine components.

Author(s):  
Maria Ulan ◽  
Welf Löwe ◽  
Morgan Ericsson ◽  
Anna Wingkvist

AbstractA quality model is a conceptual decomposition of an abstract notion of quality into relevant, possibly conflicting characteristics and further into measurable metrics. For quality assessment and decision making, metrics values are aggregated to characteristics and ultimately to quality scores. Aggregation has often been problematic as quality models do not provide the semantics of aggregation. This makes it hard to formally reason about metrics, characteristics, and quality. We argue that aggregation needs to be interpretable and mathematically well defined in order to assess, to compare, and to improve quality. To address this challenge, we propose a probabilistic approach to aggregation and define quality scores based on joint distributions of absolute metrics values. To evaluate the proposed approach and its implementation under realistic conditions, we conduct empirical studies on bug prediction of ca. 5000 software classes, maintainability of ca. 15000 open-source software systems, and on the information quality of ca. 100000 real-world technical documents. We found that our approach is feasible, accurate, and scalable in performance.


2014 ◽  
Vol 53 (3) ◽  
pp. 660-675 ◽  
Author(s):  
Megan C. Kirchmeier ◽  
David J. Lorenz ◽  
Daniel J. Vimont

AbstractThis study presents the development of a method to statistically downscale daily wind speed variations in an extended Great Lakes region. A probabilistic approach is used, predicting a daily-varying probability density function (PDF) of local-scale daily wind speed conditioned on large-scale daily wind speed predictors. Advantages of a probabilistic method are that it provides realistic information on the variance and extremes in addition to information on the mean, it allows the autocorrelation of downscaled realizations to be tuned to match the autocorrelation of local-scale observations, and it allows flexibility in the use of the final downscaled product. Much attention is given to fitting the proper functional form of the PDF by investigating the observed local-scale wind speed distribution (predictand) as a function of the decile of the large-scale wind (predictor). It is found that the local-scale standard deviation and the local-scale shape parameter (from a gamma distribution) are nonconstant functions of the large-scale predictor. As such, a vector generalized linear model is developed to relate the large-scale and local-scale wind speeds. Maximum likelihood and cross validation are used to fit local-scale gamma distribution shape and scale parameters to the large-scale wind speed. The result is a daily-varying probability distribution of local-scale wind speed, conditioned on the large-scale wind speed.


Author(s):  
H. Torab

Abstract Parameter sensitivity for large-scale systems that include several components which interface in series is presented. Large-scale systems can be divided into components or sub-systems to avoid excessive calculations in determining their optimum design. Model Coordination Method of Decomposition (MCMD) is one of the most commonly used methods to solve large-scale engineering optimization problems. In the Model Coordination Method of Decomposition, the vector of coordinating variables can be partitioned into two sub-vectors for systems with several components interacting in series. The first sub-vector consists of those variables that are common among all or most of the elements. The other sub-vector consists of those variables that are common between only two components that are in series. This study focuses on a parameter sensitivity analysis for this special case using MCMD.


2000 ◽  
Author(s):  
Emiliano Cioffarelli ◽  
Enrico Sciubba

Abstract A hybrid propulsion system of new conception for medium-size passenger cars is described and its preliminary design developed. The system consists of a turbogas set operating at fixed rpm, and a battery-operated electric motor that constitutes the actual “propulsor”. The battery pack is charged by the thermal engine which works in an electronically controlled on/off mode. Though the idea is not entirely new (there are some concept cars with similar characteristics), the present study has important new aspects, in that it bases the sizing of the thermal engine on the foreseen “worst case” vehicle mission (derived from available data on mileage and consumption derived from road tests and standard EEC driving mission cycles) that they can in fact be accomplished, and then proceeds to develop a control strategy that enables the vehicle to perform at its near–peak efficiency over a wide range of possible missions. To increase the driveability of the car, a variable-inlet vane system is provided for the gas turbine. After developing the mission concept, and showing via a thorough set of energy balances (integrated over various mission profiles), a preliminary sizing of the turbogas set is performed. The results of this first part of the development program show that the concept is indeed feasible, and that it has important advantages over both more traditional (Hybrid Vehicles powered by an Internal Combustion Engine) and novel (All-Electric Vehicle) propulsion systems.


2015 ◽  
Vol 105 (09) ◽  
pp. 622-626
Author(s):  
C. Stocker ◽  
G. Reinhart

Vibrationswendelförderer (VWF) sind die meistverwendeten Systeme zur automatisierten Vereinzelung und Zuführung von Schüttgut. Zur Verbesserung der derzeit manuellen Entwicklung, werden Methoden zur Simulation von VWF erforscht. Der Fachartikel stellt eine physiksimulationsbasierte Sensitivitätsanalyse des Förderguts bezüglich der Topologie im VWF vor. Die Ergebnisse dieser Analyse dienen als Basis für die Entwicklung eines Verfahrens zur automatischen Generierung von Ordnungsschikanen.   Vibratory bowl feeders (VBF) are the most frequently used systems for automated sorting and feeding of bulk material. To improve the current manual development process, methods for simulation of VBF are researched. The presented paper introduces a physics simulation based sensitivity analysis of the behavior of transported parts related to the topology of the VBF. These results provide a basis for the future development of an algorithm for the automated generation of orienting devices.


2011 ◽  
Vol 268-270 ◽  
pp. 200-204
Author(s):  
Bao Cheng Zhang ◽  
Peng Fei Zhao ◽  
Peng Li

Using the method of the parameter study, some important dimensions of the cylinder head of an internal-combustion engine are analyzed. Under the mechanical load, the variational rules of the Von Mises maximum stress on cylinder head are obtained, which are influenced by the thickness of the floor plate, head plate, jobbing sheet, standing partition board, and side plate of inlet port and exhaust port. A hypothesis is verified that there is an ideal matching point among those above-mentioned main parameters. The quantificational proportion relations, between these key structural parameters and Von-Mises maximum stress of cylinder head, can provide a good help for the cylinder head’s structural design.


2018 ◽  
Vol 4 ◽  
pp. e161 ◽  
Author(s):  
Charalampos P. Triantafyllidis ◽  
Lazaros G. Papageorgiou

This paper presents a novel prototype platform that uses the same LaTeX mark-up language, commonly used to typeset mathematical content, as an input language for modeling optimization problems of various classes. The platform converts the LaTeX model into a formal Algebraic Modeling Language (AML) representation based on Pyomo through a parsing engine written in Python and solves by either via NEOS server or locally installed solvers, using a friendly Graphical User Interface (GUI). The distinct advantages of our approach can be summarized in (i) simplification and speed-up of the model design and development process (ii) non-commercial character (iii) cross-platform support (iv) easier typo and logic error detection in the description of the models and (v) minimization of working knowledge of programming and AMLs to perform mathematical programming modeling. Overall, this is a presentation of a complete workable scheme on using LaTeX for mathematical programming modeling which assists in furthering our ability to reproduce and replicate scientific work.


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