scholarly journals Controlled End Gas Auto Ignition With Exhaust Gas Recirculation on a Stoichiometric, Spark Ignited, Natural Gas Engine

Author(s):  
Scott Bayliff ◽  
Bret Windom ◽  
Anthony Marchese ◽  
Greg Hampson ◽  
Jeffrey Carlson ◽  
...  

Abstract The goal of this study is to address fundamental limitations to achieving diesel-like efficiencies in heavy duty on-highway natural gas (NG) engines. Engine knock and misfire are barriers to pathways leading to higher efficiency engines. This study explores enabling technologies for development of high efficiency stoichiometric, spark ignited, natural gas engines. These include design strategies for fast and stable combustion and higher dilution tolerance. Additionally, advanced control methodologies are implemented to maintain stable operation between knock and misfire limits. To implement controlled end-gas autoignition (C-EGAI) strategies a Combustion Intensity Metric (CIM) is used for ignition control with the use of a Woodward large engine control module (LECM). Tests were conducted using a single cylinder, variable compression ratio, cooperative fuel research (CFR) engine with baseline conditions of 900 RPM, engine load of 800 kPa indicated mean effective pressure (IMEP), and stoichiometric air/fuel ratio. Exhaust gas recirculation (EGR) tests were performed using a custom EGR system that simulates a high pressure EGR loop and can provide a range of EGR rates from 0 to 40%. The experimental measurements included the variance of EGR rate, compression ratio, engine speed, IMEP, and CIM. These five variables were optimized through a Modified BoxBenken design Surface Response Method (RSM), with brake efficiency as the merit function. A positive linear correlation between CIM and f-EGAI was identified. Consequently, CIM was used as the feedback control parameter for C-EGAI. As such, implementation of C-EGAI effectively allowed for the utilization of high EGR rates and CRs, controlling combustion between a narrower gap between knock and lean limits. The change from fixed to parametric ignition timing with CIM targeted select values of f-EGAI with an average coefficient of variance (COV) of peak pressure of 5.4. The RSM efficiency optimization concluded with operational conditions of 1080 RPM, 1150 kPa IMEP, 10.55:1 compression ratio, and 17.8% EGR rate with a brake efficiency of 21.3%. At this optimized point of peak performance, a f-EGAI for C-EGAI was observed at 34.1% heat release due to auto ignition, a knock onset crank angle value of 10.3° aTDC and ignition timing of −24.7° aTDC. This work has demonstrated that combustion at a fixed f-EGAI can be maintained through advanced ignition control of CIM without experiencing heavy knocking events.

2000 ◽  
Vol 1 (3) ◽  
pp. 269-279 ◽  
Author(s):  
M Nakano ◽  
Y Mandokoro ◽  
S Kubo ◽  
S Yamazaki

Ignition control is an important issue in homogeneous charge compression ignition (HCCI) engines, which have the advantages of low NOx emission and high thermal efficiency. In this study, the effect of the exhaust gas recirculation (EGR) on the ignition control of HCCI engines is discussed using an engine cycle simulation in which a homogeneous mixture is assumed. Auto-ignition of 65 per cent iso-octane + 25 per cent toluene + 10 per cent n-heptane, which is used as a fuel to evaluate the characteristics of a gasoline-like fuel, is represented by a detailed reaction model. The dilution by EGR delays the ignition timing when the charged gas temperature is not changed by EGR. The temperature rise of the charged gas promotes auto-ignition. Based on these characteristics, it was suggested that the ignition timing could be controlled by EGR with temperature control, when the amount of fuel supply is constant. This control method can also be applied to control of the air-fuel ratio (A/F) in the cylinder while maintaining the optimum ignition timing. In spite of the difference in the A/F and the EGR ratios, no significant difference was found in the pressure rise rate at combustion and the NOx emission when the ignition timing was the same.


Author(s):  
Hailin Li ◽  
Ghazi A. Karim

A variety of gaseous fuels and a wide range of cooled exhaust gas recirculation (EGR) can be used in turbo-charged spark ignition (S.I.) gas engines. This makes the experimental investigation of the knocking behavior both unwieldy and uneconomical. Accordingly, it would be attractive to develop suitable effective predictive models that can be used to improve the understanding of the roles of various design and operating parameters and achieve a more optimized turbo-charged engine operation, particularly when EGR is employed. This paper presents the simulated performance of a turbo-charged S.I. natural gas engine when employing partially cooled EGR. A two-zone predictive model developed mainly for naturally aspirated S.I. engine applications of natural gas, described and validated earlier, was extended to consider applications employing turbo-chargers, intake charge after-coolers, and cooled EGR. A suitably detailed kinetic scheme involving 155 reaction steps and 39 species for the oxidation of natural gas is employed to examine the pre-ignition reactions of the unburned mixtures that can lead to knock prior to being fully consumed by the propagating flame. The model predicts the onset of knock and its intensity once end gas auto-ignition occurs. The effects of turbo-charging and cooled EGR on the total energy to be released through auto-ignition and its effect on the intensity of the resulting knock are considered. The consequences of changes in the effectiveness of after and EGR-coolers, lean operation and reductions in the compression ratio on engine performance parameters, especially the incidence of knock are examined. The benefits, limitations, and possible penalties of the application of fuel lean operation combined with cooled EGR are also examined and discussed.


2021 ◽  
Author(s):  
Scott Bayliff ◽  
Bret Windom ◽  
Anthony Marchese ◽  
Greg Hampson ◽  
Domenico Chiera ◽  
...  

2014 ◽  
Vol 663 ◽  
pp. 331-335 ◽  
Author(s):  
Amin Mahmoudzadeh Andwari ◽  
Azhar Abdul Aziz ◽  
Mohd Farid Muhamad Said ◽  
Zulkarnain Abdul Latiff

A new kind of alternative combustion concept that has attracted attention intensively in recent years is called controlled auto-ignition (CAI) combustion. CAI combustion has been proposed and partially implemented with the aim of both improving the thermal efficiency of internal combustion engines, achieving cleaner exhaust emissions and lower cyclic variation. An experimental study is conducted through a CAI two-stroke cycle engine in order to investigate the influence of internal exhaust gas recirculation (In-EGR) and external exhaust gas recirculation (Ex-EGR) variation in relation to combustion cyclic variability and exhaust emissions characteristics. Results implied that cyclic variation of both combustion-related and pressure-related parameter is substantially improved. Furthermore remarkable decreased exhaust emissions, unburned hydrocarbon (uHC), carbon monoxide (CO) and nitric dioxide (NOX), was observed.


Author(s):  
Jeffrey Mohr ◽  
Bret Windom ◽  
Daniel B. Olsen ◽  
Anthony J. Marchese

Abstract To evaluate the effect of exhaust gas recirculation (EGR) and variable fuel reactivity on knock and misfire in spark ignited national gas engines, experiments were conducted in a rapid compression machine to measure homogeneous ignition delay, flame propagation rate, and end-gas autoignition fraction for stoichiometric natural gas/oxidizer/EGR blends. Natural gas with a range of chemical reactivity was simulated using mixtures of CH4, C2H6, and C3H8. Reactive exhaust gas recirculation (R-EGR) gases were simulated with mixtures of Ar, CO2, CO, and NO and non-reactive exhaust gas recirculation gases (NR-EGR) were simulated with mixtures of AR and CO2. Homogeneous ignition delay period, flame propagation rate and end-gas autoignition fraction were measured at compressed pressures and temperatures of 30.2 to 34.0 bar and 667 to 980 K, respectively. Flame propagation rate decreased with both R-EGR and NR-EGR substitution. The substitution of R-EGR increased the end-gas autoignition fraction, whereas NR-EGR substitution decreased the end-gas autoignition fraction. The results indicate that the presence of the reactive species NO in the R-EGR has a strong impact on end-gas autoignition fraction. An 82-species reduced chemical kinetic mechanism was also developed that reproduces measured homogeneous ignition delay period with a total average relative error of 11.0%.


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