A Numerical Investigation of Combustion Chamber Geometry Effects on Natural Gas Direct Injection Properties in a SI Engine With Centrally Mounted Multi-Hole Injector

Author(s):  
Bijan Yadollahi ◽  
Masoud Boroomand

Due to the vast resources of natural gas (NG), it has emerged as an alternative fuel for SI internal combustion engines in recent years. The need to have better fuel economy and less emission especially that of greenhouse gases has resulted in development of NG fueled engines. Direct injection of natural gas into the cylinder of SI internal combustion engines has shown great potential for improvement of performance and reduction of engine emissions especially CO2 and PM. Direct injection of NG into the cylinder of SI engines is rather new thus the flow field phenomena and suitable configuration of injector and combustion chamber geometry has not been investigated completely. In this study a numerical model has been developed in AVL FIRE software to perform investigation of direct natural gas injection into the cylinder of spark ignition internal combustion engines. In this regard, two main parts have been taken into consideration aiming to convert an MPFI gasoline engine to direct injection NG engine. In the first part of study multidimensional numerical simulation of transient injection process, mixing and flow field have been performed via different validation cases in order to assure the numerical model validity of results. Adaption of such a modeling was found to be a challenging task because of required computational effort and numerical instabilities. In all cases present results were found to have excellent agreement with experimental and numerical results from literature. In the second part, using the moving mesh capability, the validated model has been applied to methane injection into the cylinder of a direct injection engine. Five different piston head shapes have been taken into consideration in investigations. An inwardly opening multi-hole injector has been adapted to all cases. The injector location has been set to be centrally mounted. The effects of combustion chamber geometry have been studied on mixing of air-fuel inside cylinder via quantitative and qualitative representation of results. Based on the results, suitable geometrical configuration for a NG DI engine has been discussed.

2014 ◽  
Vol 18 (1) ◽  
pp. 39-52
Author(s):  
Bijan Yadollahi ◽  
Masoud Boroomand

In this study, a numerical model has been developed in AVL FIRE software to perform investigation of Direct Natural Gas Injection into the cylinder of Spark Ignition Internal Combustion Engines. In this regard two main parts have been taken into consideration, aiming to convert an MPFI gasoline engine to direct injection NG engine. In the first part of study multi-dimensional numerical simulation of transient injection process, mixing and flow field have been performed via three different validation cases in order to assure the numerical model validity of results. Adaption of such a modeling was found to be a challenging task because of required computational effort and numerical instabilities. In all cases present results were found to have excellent agreement with experimental and numerical results from literature. In the second part, using the moving mesh capability the validated model has been applied to methane Injection into the cylinder of a Direct Injection engine. Five different piston head shapes along with two injector types have been taken into consideration in investigations. A centrally mounted injector location has been adapted to all cases. The effects of injection parameters, combustion chamber geometry, injector type and engine RPM have been studied on mixing of air-fuel inside cylinder. Based on the results, suitable geometrical configuration for a NG DI Engine has been discussed.


Author(s):  
Michael Pamminger ◽  
Thomas Wallner ◽  
James Sevik ◽  
Riccardo Scarcelli ◽  
Carrie Hall ◽  
...  

The need to further reduce fuel consumption and decrease the output of emissions — in order to be within future emissions legislation — is still an ongoing effort for the development of internal combustion engines. Natural gas is a fossil fuel which is comprised mostly of methane and makes it very attractive for use in internal combustion engines because of its higher knock resistance and higher molar hydrogen-to-carbon ratio compared to gasoline. The current paper compares the combustion and emissions behavior of the test engine being operated on either a representative U.S. market gasoline or natural gas. Moreover, specific in-cylinder blend ratios with gasoline and natural gas were also investigated at part-load and wide open throttle conditions. The dilution tolerance for part-load operation was investigated by adding cooled exhaust gas recirculation. The engine used for these investigations was a single cylinder research engine for light duty application which is equipped with two separate fuel systems. Gasoline was injected into the intake port; natural gas was injected directly into the cylinder to overcome the power density loss usually connected with port fuel injection of natural gas. Injecting natural gas directly into the cylinder reduced both ignition delay and combustion duration of the combustion process compared to the injection of gasoline into the intake port. Injecting natural gas and gasoline simultaneously resulted in a higher dilution tolerance compared to operation on one of the fuels alone. Significantly higher net indicated mean effective pressure and indicated thermal efficiency were achieved when natural gas was directly injected after intake valve closing at wide open throttle, compared to an injection while the intake valves were still open. In general it was shown that the blend ratio and the start of injection need to be varied depending on load and dilution level in order to operate the engine with the highest efficiency or highest load.


MTZ worldwide ◽  
2021 ◽  
Vol 82 (7-8) ◽  
pp. 42-45
Author(s):  
Bernhard Bobusch ◽  
Thomas Ebert ◽  
Anja Fink ◽  
Oliver Nett

Author(s):  
Randy P. Hessel ◽  
Ettore Musu ◽  
Salvador M. Aceves ◽  
Daniel L. Flowers

A computational mesh is required when performing CFD-combustion modeling of internal combustion engines. For combustion chambers with moving pistons and valves, like those in typical cars and trucks, the combustion chamber shape changes continually in response to piston and valve motion. The combustion chamber mesh must then also change at each time step to reflect that change in geometry. The method of changing the mesh from one computational time step to the next is called rezoning. This paper introduces a new method of mesh rezoning for the KIVA3V CFD-combustion program. The standard KIVA3V code from Los Alamos National Laboratory comes with standard rezoners that very nicely handle mesh motion for combustion chambers whose mesh does not include valves and for those with flat heads employing vertical valves. For pent-roof and wedge-roof designs KIVA3V offers three rezoners to choose from, the choice depending on how similar a combustion chamber is to the sample combustion chambers that come with KIVA3V. Often, the rezoners must be modified for meshes of new combustion chamber geometries to allow the mesh to successfully capture change in geometry during the full engine cycle without errors. There is no formal way to approach these modifications; typically this requires a long trial and error process to get a mesh to work for a full engine cycle. The benefit of the new rezoner is that it replaces the three existing rezoners for canted valve configurations with a single rezoner and has much greater stability, so the need for ad hoc modifications of the rezoner is greatly reduced. This paper explains how the new rezoner works and gives examples of its use.


2019 ◽  
Vol 21 (8) ◽  
pp. 1493-1519
Author(s):  
Abhishek Y Deshmukh ◽  
Carsten Giefer ◽  
Dominik Goeb ◽  
Maziar Khosravi ◽  
David van Bebber ◽  
...  

Direct injection of compressed natural gas in internal combustion engines is a promising technology to achieve high indicated thermal efficiency and, at the same time, reduce harmful exhaust gas emissions using relatively low-cost fuel. However, the design and analysis of direct injection–compressed natural gas systems are challenging due to small injector geometries and high-speed gas flows including shocks and discontinuities. The injector design typically involves either a multi-hole configuration with inwardly opening needle or an outwardly opening poppet-type valve with small geometries, which make accessing the near-nozzle-flow field difficult in experiments. Therefore, predictive simulations can be helpful in the design and development processes. Simulations of the gas injection process are, however, computationally very expensive, as gas passages of the order of micrometers combined with a high Mach number compressible gas flow result in very small simulation time steps of the order of nanoseconds, increasing the overall computational wall time. With substantial differences between in-nozzle and in-cylinder length and velocity scales, simultaneous simulation of both regions becomes computationally expensive. Therefore, in this work, a quasi-one-dimensional nozzle-flow model for an outwardly opening poppet-type injector is developed. The model is validated by comparison with high-fidelity large-eddy simulation results for different nozzle pressure ratios. The quasi-one-dimensional nozzle-flow model is dynamically coupled to a three-dimensional flow solver through source terms in the governing equations, named as dynamically coupled source model. The dynamically coupled source model is then applied to a temporal gas jet evolution case and a cold flow engine case. The results show that the dynamically coupled source model can reasonably predict the gas jet behavior in both cases. All simulations using the new model led to reductions of computational wall time by a factor of 5 or higher.


Author(s):  
Harsh Purohit ◽  
Ankit Shah ◽  
Nishant Parekh ◽  
Akash Pandey

Environmental issues and the need for environment-friendly transport have always been a priority for the world due to ever increasing demand of modes of transport. So developing quick and eco friendly vehicle is the trend as of now with most manufacturers globally. There are numerous ways in which manufacturers have tackled these issues. Some of the common approaches undertaken are refinements of existing internal combustion engines. Like developing technologies such as direct injection, VVT (variable valve time), VTEC (variable valve time electronic lift), VGT (variable geometry turbines), reducing engine friction and weight, cam less engines, micro hybrids, etc But the best/optimum compromise between eco friendliness and urge to develop more power with good fuel economy and reduced emission is best met by the development of hybrid engines. Thermal and electric engines both have advantages and disadvantages that are often complementary. Combustion engines offer better range, power and ‘lunge’, but give out exhaust gas, although the current Euro IV norm place strict limits on these. Electric engines are zero-emission and offer very quick pick-up from a stopped position, but the batteries have low range and limited speed. So this complementation of both power trains is exploited in hybrid engines. Now conventional hybrids have many disadvantages such as being bulky with additional weight of battery packs and motors and other auxiliary transmission components, complex and dangerous electric systems, etc. So it is proposed to develop a non conventional hybrid engine which produces power at par with the conventional one and releases emission which is compatible with the stringent emission norms set for the conventional hybrids with considerably lucrative fuel economy comparable with the currently available hybrids in market and yet overcome the drawbacks of the conventional hybrid engines. Also the compact size of the hybrid engine that we propose makes it quite viable to fitted in small vehicles (like bikes, compact cars, etc) which further makes it a more promising technology that can be made available to common people across the globe and there by lead to a better transportation system for people of all class and need. The conceptualization basically includes modification of an inline twin cylinder or a v-twin 4-stroke gasoline engine as a preliminary step towards achieving the above proposed objectives.


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