Developing Heat-Transfer Correlations for Supercritical CO2 Flowing in Vertical Bare Tubes

Author(s):  
Sahil Gupta ◽  
Donald McGillivray ◽  
Prabu Surendran ◽  
Liliana Trevani ◽  
Igor Pioro

This paper presents an analysis of three new heat-transfer correlations developed for supercritical carbon dioxide (CO2) flowing in vertical bare tubes. A large set of experimental data was obtained at Chalk River Laboratories (CRL) AECL. Heat-transfer tests were performed in upward flow of CO2 inside 8-mm ID vertical Inconel-600 tube with a 2.208-m heated length. Data points were collected at outlet pressures ranging from 7.4 to 8.8 MPa, mass fluxes from 900 to 3000 kg/m2s, inlet fluid temperatures from 20 to 40°C, and heat fluxes from 15 to 615 kW/m2; and for several combinations of wall and bulk-fluid temperatures that were below, at, or above the pseudocritical temperature. The objective of the present experimental research is to obtain reference dataset on heat transfer in supercritical CO2 and improve our fundamental knowledge of the heat-transfer processes and handling of supercritical fluids. In general, heat-transfer process to a supercritical fluid is difficult to model, especially, when a fluid passes through the pseudocritical region, as there are very rapid variations in thermophysical properties of the fluid. Thus, it is important to investigate supercritical-fluid behaviour within these conditions. In general, supercritical carbon dioxide was and is used as a modelling fluid instead of supercritical water due to its lower critical parameters compared to those of water. Also, supercritical carbon dioxide is proposed to be used as a working fluid in the Brayton gas-turbine cycle as a secondary power cycle for some of the Generation-IV nuclear-reactor concepts such as a Sodium-cooled Fast Reactor (SFR), Lead-cooled Fast Reactor (LFR) and Molten-Salt-cooled Reactor (MSR). In addition, supercritical carbon dioxide was proposed to be used in advanced air-conditioning and geothermal systems. Previous studies have shown that existing correlations deviate significantly from experimental Heat Transfer Coefficient (HTC) values, especially, within the pseudocritical range. Moreover, the majority of correlations were mainly developed for supercritical water, and our latest results indicate that they cannot be directly applied to supercritical CO2 with the same accuracy as for water. Therefore, new empirical correlations to predict HTC values were developed based on the supercritical CO2 dataset. These correlations calculate HTC values with an accuracy of ±30% (wall temperatures with accuracy of ±20%) for the analyzed dataset.

Author(s):  
Prabu Surendran ◽  
Sahil Gupta ◽  
Tiberiu Preda ◽  
Igor Pioro

This paper presents a thorough analysis of ability of various heat transfer correlations to predict wall temperatures and Heat Transfer Coefficients (HTCs) against experiments on internal forced-convective heat transfer to supercritical carbon dioxide conducted by Koppel [1], He [2], Kim [3] and Bae [4]. It should be noted the Koppel dataset was taken from a paper which used the Koppel data but was not written by Koppel. All experiments were completed in bare tubes with diameters from 0.948 mm to 9 mm for horizontal and vertical configurations. The datasets contain a total of 1573 wall temperature points with pressures ranging from 7.58 to 9.59 MPa, mass fluxes of 400 to 1641 kg/m2s and heat fluxes from 20 to 225 kW/m2. The main objective of the study was to compare several correlations and select the best of them in predicting HTC and wall temperature values for supercritical carbon dioxide. This study will be beneficial for analyzing heat exchangers involving supercritical carbon dioxide, and for verifying scaling parameters between CO2 and other fluids. In addition, supercritical carbon dioxide’s use as a modeling fluid is necessary as the costs of experiments are lower than supercritical water. The datasets were compiled and calculations were performed to find HTCs and wall and bulk-fluid temperatures using existing correlations. Calculated results were compared with the experimental ones. The correlations used were Mokry et al. [5], Swenson et al. [6] and a set of new correlations presented in Gutpa et al. [7]. Statistical error calculations were performed are presented in the paper.


Pharmaceutics ◽  
2019 ◽  
Vol 11 (1) ◽  
pp. 21 ◽  
Author(s):  
Soon Hong Soh ◽  
Lai Yeng Lee

The unique properties of supercritical fluids, in particular supercritical carbon dioxide (CO2), provide numerous opportunities for the development of processes for pharmaceutical applications. One of the potential applications for pharmaceuticals includes microencapsulation and nanoencapsulation for drug delivery purposes. Supercritical CO2 processes allow the design and control of particle size, as well as drug loading by utilizing the tunable properties of supercritical CO2 at different operating conditions (flow ratio, temperature, pressures, etc.). This review aims to provide a comprehensive overview of the processes and techniques using supercritical fluid processing based on the supercritical properties, the role of supercritical carbon dioxide during the process, and the mechanism of formulation production for each process discussed. The considerations for equipment configurations to achieve the various processes described and the mechanisms behind the representative processes such as RESS (rapid expansion of supercritical solutions), SAS (supercritical antisolvent), SFEE (supercritical fluid extraction of emulsions), PGSS (particles from gas-saturated solutions), drying, and polymer foaming will be explained via schematic representation. More recent developments such as fluidized bed coating using supercritical CO2 as the fluidizing and drying medium, the supercritical CO2 spray drying of aqueous solutions, as well as the production of microporous drug releasing devices via foaming, will be highlighted in this review. Development and strategies to control and optimize the particle morphology, drug loading, and yield from the major processes will also be discussed.


2021 ◽  
Author(s):  
FNU SRINIDHI

The research on dye solubility modeling in supercritical carbon dioxide is gaining prominence over the past few decades. A simple and ubiquitous model that is capable of accurately predicting the solubility in supercritical carbon dioxide would be invaluable for industrial and research applications. In this study, we present such a model for predicting dye solubility in supercritical carbon dioxide with ethanol as the co-solvent for a qualitatively diverse sample of eight dyes. A feed forward back propagation - artificial neural network model based on Levenberg-Marquardt algorithm was constructed with seven input parameters for solubility prediction, the network architecture was optimized to be [7-7-1] with mean absolute error, mean square error, root mean square error and Nash-Sutcliffe coefficient to be 0.026, 0.0016, 0.04 and 0.9588 respectively. Further, Pearson-product moment correlation analysis was performed to assess the relative importance of the parameters considered in the ANN model. A total of twelve prevalent semiempirical equations were also studied to analyze their efficiency in correlating to the solubility of the prepared sample. Mendez-Teja model was found to be relatively efficient with root mean square error and mean absolute error to be 0.094 and 0.0088 respectively. Furthermore, Grey relational analysis was performed and the optimum regime of temperature and pressure were identified with dye solubility as the higher the better performance characteristic. Finally, the dye specific crossover ranges were identified by analysis of isotherms and a strategy for class specific selective dye extraction using supercritical CO2 extraction process is proposed.


2021 ◽  
pp. 98-103
Author(s):  
B.V. Borts ◽  
S.F. Skoromnaya ◽  
Yu. G. Kazarinov ◽  
I.M. Neklyudov ◽  
V.I. Tkachenko

The spatial redistribution of the 235U isotope of natural uranium in a gradient temperature field along the height of the reactor in supercritical carbon dioxide has been experimentally investigated. The scheme of the reactor is given and the principle of operation of the reactor is described. The method of preparation of initial samples from granite samples containing natural uranium and the procedure of extraction are described. The conclusion about the spatial redistribution of 235U isotopes in supercritical carbon dioxide is based on the analysis of gamma spectra of extracts. It is shown that the concentration of the 235U isotope in a supercritical fluid is maximal near the lower heated flange of the reactor, and decreases with approaching the upper, cooled flange. It was concluded that the separation factor of the 235U isotope in supercritical carbon dioxide can be about 1.2 ± 0.12.


Sign in / Sign up

Export Citation Format

Share Document