Design of a Microfin Array Heat Sink Using Flow-Induced Vibration to Enhance the Heat Transfer Rate in the Laminar Flow Regime

Author(s):  
Jeung Sang Go ◽  
Geunbae Lim ◽  
Hayong Yun ◽  
Sung Jin Kim ◽  
Inseob Song

Abstract This paper presented design guideline of the microfin array heat sink using flow-induced vibration to increase the heat transfer rate in the laminar flow regime. Effect of the flow-induced vibration of a microfin array on heat transfer enhancement was investigated experimentally by comparing the thermal resistances of the microfin array heat sink and those of a plain-wall heat sink. At the air velocities of 4.4m/s and 5.5 m/s, an increase of 5.5% and 11.5% in the heat transfer rate was obtained, respectively. The microfin flow sensor also characterized the flow-induced vibration of the microfin. It was determined that the microfin vibrates with the fundamental natural frequency regardless of the air velocity. It was also shown that the vibrating displacement of the microfin is increased with increasing air velocity and then saturated over a certain value of air velocity. Based on the numerical analysis of the temperature distribution resulted from microfin vibration and experimental results, a simple heat transfer model (heat pumping model) was proposed to understand the heat transfer mechanism of a microfin array heat sink. Under the geometric and structural constraints, the maximum heat transfer enhancement was obtained at the intersection of the minimum thickness of the microfin and constraint of the bending angle.

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Karthikeyan Paramanandam ◽  
Venkatachalapathy S. ◽  
Balamurugan Srinivasan

Purpose The purpose of this paper is to study the flow and heat transfer characteristics of microchannel heatsinks with ribs, cavities and secondary channels. The influence of length and width of the ribs on heat transfer enhancement, secondary flows, flow distribution and temperature distribution are examined at different Reynolds numbers. The effectiveness of each heatsink is evaluated using the performance factor. Design/methodology/approach A three-dimensional solid-fluid conjugate heat transfer numerical model is used to study the flow and heat transfer characteristics in microchannels. One symmetrical channel is adopted for the simulation to reduce the computational cost and time. Flow inside the channels is assumed to be single-phase and laminar. The governing equations are solved using finite volume method. Findings The numerical results are analyzed in terms of average Nusselt number ratio, average base temperature, friction factor ratio, pressure variation inside the channel, temperature distribution, velocity distribution inside the channel, mass flow rate distribution inside the secondary channels and performance factor of each microchannels. Results indicate that impact of rib width is higher in enhancing the heat transfer when compared with its length but with a penalty on the pressure drop. The combined effects of secondary channels, ribs and cavities helps to lower the temperature of the microchannel heat sink and enhances the heat transfer rate. Practical implications The fabrication of microchannels are complex, but recent advancements in the additive manufacturing techniques makes the fabrication of the design considered in this numerical study feasible. Originality/value The proposed microchannel heatsink can be used in practical applications to reduce the thermal resistance, and it augments the heat transfer rate when compared with the baseline design.


Heat Transfer enhancement needs buoyancy force. This is to be achieved by making perforations on fin surfaces. The present paper is a study on the enhancement of heat transfer in terms of density, velocity and temperature with three different perforation geometry (parallel square, inclined square and circular). CFD was used to carry out the study of density variation, velocity and temperature drop among different perforated fins. This type of perforated fin has an improvement in heat transfer rate over its dimensionally equivalent solid fin.


Author(s):  
Ravi Arora ◽  
Anna Lee Tonkovich ◽  
Mike J. Lamont ◽  
Thomas Yuschak ◽  
Laura Silva

The two important considerations in the design of a heat exchanger are — the total heat transfer rate and the allowable pressure drop. The allowable pressure drop defines the maximum flow rate through a single microchannel and economics drives the design towards this flow rate. Typically the flow rate in the microchannel is in laminar flow regime (Re < 2000) due to smaller hydraulic diameter. The laminar flow heat transfer in a smooth microchannel is limited by the boundary layer thickness. Commonly the heat transfer rate is enhanced by passively disrupting the laminar boundary layer using protrusions or depressions in the channel walls. More often these methods are best applicable at small range of Reynolds number where the heat transfer rate enhancement is more than the pressure drop increase and break down as the flow rate is changed outside the range. The benefit of a flow disruption method can be reaped only if it provides higher heat transfer enhancement than the increase in the pressure drop at the working flow rates in the microchannel. A heat transfer efficient microchannel design has been developed using wall features that create stable disrupted flow and break the laminar boundary layer in a microchannel over a wide range of flow rates. The paper experimentally investigates the developed design for the heat transfer enhancement and pressure drop increase compared to a smooth wall microchannel. A simple microchannel device was designed and fabricated with and without wall features. The experiments with single gas phase fluid showed promising results with the developed wall feature design as the heat transfer rate increase was 20% to 80% more than the pressure drop increase in the laminar regime. The wall feature design was an important variable to affect the magnitude of performance enhancement in different flow regime. A general criterion was developed to judge the efficacy of wall feature design that can be used during a microchannel heat exchanger design.


Micromachines ◽  
2019 ◽  
Vol 10 (3) ◽  
pp. 176 ◽  
Author(s):  
Mahir Faris Abdullah ◽  
Rozli Zulkifli ◽  
Zambri Harun ◽  
Shahrir Abdullah ◽  
Wan Wan Ghopa ◽  
...  

Here, the researchers carried out an experimental analysis of the effect of the TiO2 nanosolution concentration on the heat transfer of the twin jet impingement on an aluminum plate surface. We used three different heat transfer enhancement processes. We considered the TiO2 nanosolution coat, aluminum plate heat sink, and a twin jet impingement system. We also analyzed several other parameters like the nozzle spacing, nanosolution concentration, and the nozzle-to-plate distance and noted if these parameters could increase the heat transfer rate of the twin jet impingement system on a hot aluminum surface. The researchers prepared different nanosolutions, which consisted of varying concentrations, and coated them on the metal surface. Thereafter, we carried out an X-ray diffraction (XRD) and a Field Emission Scanning Electron Microscopy (FESEM) analysis for determining the structure and the homogeneous surface coating of the nanosolutions. This article also studied the different positions of the twin jets for determining the maximal Nusselt number (Nu). The researchers analyzed all the results and noted that the flow structure of the twin impingement jets at the interference zone was the major issue affecting the increase in the heat transfer rate. The combined influence of the spacing and nanoparticle concentration affected the flow structure, and therefore the heat transfer properties, wherein the Reynolds number (1% by volume concentration) maximally affected the Nusselt number. This improved the performance of various industrial and engineering applications. Hypothesis: Nusselt number was affected by the ratio of the nanoparticle size to the surface roughness. Heat transfer characteristics could be improved if the researchers selected an appropriate impingement system and selected the optimal levels of other factors. The surface coating with the TiO2 nanosolution also positively affected the heat transfer rate.


Author(s):  
Koorosh Goudarzi ◽  
H. Jamali ◽  
V. Kalaei

In this experimental study, Aluminums Oxide (Al2O3) in Pure Water (PW) as nanofluid was used for heat transfer enhancement in car radiator together with electric field. Electric field with different voltage 8, 11, 14 kV and nanofluids with volume concentrations of 0.08%, 0.5% and 1% were investigated. From the experiments, it was found that the unit with electric field pronounced better heat transfer rate, especially at low fan speed. In addition heat transfer coefficient and heat transfer rate in engine cooling system increased with the usage of nanofluids Al2O3/PW compared to Pure Water alone. With the use of nanofluid with concentration of 1% and electric field for fan speed 600 and 1200 rpm, thermal performance factors were in a range between, 1.8–3.2 and 1.6–1.74, respectively. Thermal performance factor is more than 1 in all of cases, and it can be concluded that this technique can be used in car radiators to improve heat transfer.


2010 ◽  
Vol 21 (1) ◽  
pp. 35-51 ◽  
Author(s):  
Thakur Sanjay Kumar ◽  
N.S. Thakur ◽  
Anoop Kumar ◽  
Vijay Mittal

Improvement in the thermo hydraulic performance of a solar air heater can be done by enhancing the heat transfer. In general, heat transfer enhancement techniques are divided into two groups: active and passive techniques. Providing an artificial roughness on a heat transferring surface is an effective passive heat transfer technique to enhance the rate of heat transfer to fluid flow. In this paper, reviews of various artificial roughness elements used as passive heat transfer techniques, in order to improve thermo hydraulic performance of a solar air heater, is done. The objective of this paper is to review various studies, in which different artificial roughness elements are used to enhance the heat transfer rate with little penalty of friction. Correlations developed by various researchers with the help of experimental results for heat transfer and friction factor for solar air heater ducts by taking different roughened surfaces geometries are given in tabular form. These correlations are used to predict the thermo hydraulic performance of solar air heaters having roughened ducts. The objective is to provide a detailed review on heat transfer enhancement by using an artificial roughness technique. This paper will be very helpful for the researchers who are researching new artificial roughness for solar air heater ducts to enhance the heat transfer rate and comparing with artificial roughness already studied by various researchers.


Author(s):  
Zhi-Min Yao ◽  
Zhi-Gang Feng ◽  
Zuo-Qin Qian ◽  
Zhi-Zhe Chen

Heat transfer rate and pressure drop of turbulent flows of water in a smooth-wall tube and five corrugated tubes at Reynolds numbers between 7,500 and 50,000 are studied using the commercial software FLUENT. The corrugated tube is constructed by placing protruded ridges evenly along a tube. Depending on the different design of corrugated tubes, our numerical simulation results show that the use of corrugated tubes can improve heat transfer rate by a factor of 1.5 to 2 at Reynolds numbers between 7,500 and 12,000 when compared to a smooth-wall tube. However, the rate of enhancement gradually decreases to a factor of 1.1 to 1.5 as flow Reynolds number increases to 50,000. We further studied the pressure drop and friction factors of the corrugated tube. For the corrugated tube with the highest heat transfer enhancement, we found the pressure drop increases by a factor of 3 to 4 compared to a smooth-wall tube, while the friction factor increases by a factor of 3.5 to 4.4. These findings can be very useful in the design of more efficient heat exchangers.


Author(s):  
Emad Y. Tanbour ◽  
Ramin K. Rahmani

Enhancement of the natural and forced convection heat transfer has been the subject of numerous academic and industrial studies. Air blenders, mechanical agitators, and static mixers have been developed to increase the forced convection heat transfer rate in compressible and incompressible flows. Stationary inserts can be efficiently employed as heat transfer enhancement device in the natural convection systems with compressible flow. Generally, a stationary heat transfer enhancement insert consists of a number of equal motionless units, placed on the inside of a pipe or channel in order to control flowing fluid streams. These devices have low maintenance and operating costs, low space requirements and no moving parts. A range of designs exists for a wide range of specific applications. The shape of the elements determines the character of the fluid motion and thus determines thermal effectiveness of the insert. There are several key parameters that may be considered in the design procedure of a heat transfer enhancement insert, which lead to significant differences in the performance of various designs. An ideal insert for natural conventional heat transfer of compressible flow applications provides a higher rate of heat transfer and a thermally homogenous fluid with minimized pressure drop and required space. To choose an insert for a given application or in order to design a new insert, besides experimentation, it is possible to use computational fluid dynamics (CFD) tools to study insert performance. This paper presents the outcomes of the numerical studies by the authors on an industrial stationary heat transfer enhancement insert and illustrates how a heat transfer enhancement insert can improve the heat transfer in a buoyancy driven compressible flow. The numerical predictions were validated using experimental data. Using different measuring tools, the global performance of the insert and the impact of the geometrical parameters are studied in order to choose the most effective design for a given application.


2019 ◽  
Vol 8 (3) ◽  
pp. 3059-3062

The heat transfer enhancement is one of the essential factors to be considered in the design of heat exchangers. The rate of heat transfer can be enhanced by inserting and modifying the geometric configuration of the turbulators in the tube of heat exchangers. In our present work we conducted the experiment to investigate the rate of heat transfer enhancement in a tubular in a heat exchanger by using rotating twisted tape turbulator of twist ratio 3.27 using water and Al2O3 nanofluid as a testing fluid at the flow rate of 1, 2, and 3 LPM. The range of Reynolds number used is 2000<Re<10000, the heat transfer rate calculated for each case of rotating TTT with the speed of 0 to 300 RPM with the step of 100 RPM. The obtained results are compared between water and Al2O3 nanofluid, with and without rotating TTT. From the comparisons, it was found that the TTT with U-cut and the use of Al2O3 nanofluid gives the better rise in the heat transfer rate of about 39.63%. The augmented rate of heat transfer is due to the more turbulence when the rotating TTT is used and replacing the water with nanofluid as the testing fluid which of high thermal properties.


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