Design and Evaluation of Copper Metal Foams in Cold Plates

2006 ◽  
Author(s):  
Donald E. Floyd ◽  
Mark J. Topolski ◽  
Jeff Darabi
Keyword(s):  
Experimental Investigation ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Metal Foams ◽  
Micro Channel ◽  
Cfd Analysis ◽  
Copper Metal ◽  
Cold Plates ◽  
Impinging Flow

This paper present an analytical and experimental investigation of the performance of metal foams in an impinging flow application. Microstructures of the foam as well as the foam-to-solid braze interface are presented. Aditionally, the effects of brazing procedure on the performance of the heat exchanger are investigated and the results are compared to CFD analysis assuming perfect braze joints. Finally, the results are compared to commercially available micro-channel heat exchangers.

Analytical and Experimental Investigation of Flow-Reversible Heat Exchangers Using Temperature-Entropy Bond Graphs

1984 ◽  
Vol 106 (2) ◽  
pp. 170-175 ◽  
Author(s):  
Rahmatallah Shoureshi ◽  
Kevin M. McLaughlin
Keyword(s):  
Experimental Investigation ◽  
Heat Exchanger ◽  
Flow Rate ◽  
Heat Exchangers ◽  
Compressible Flows ◽  
Rate Of Change ◽  
Experimental Results ◽  
Bond Graphs ◽  
Rate Oscillation ◽  
Flow Heat

Modeling of heat exchangers using true bond graphs with temperature and rate of change of entropy as power variables is presented. Techniques used for modeling of irreversabilities and compressible flows are shown. The results of two and three lump models are compared with experimental results, with the agreement between those low order models and the experimental results being good. This paper shows how well a three lump model (6th order) can predict the dynamics of an actual reversal of flow. Heat exchanger response to mass flow rate oscillation is presented.

Design and Development of a Low-Cost, High Temperature Silicon Carbide Micro-Channel Recuperator

2005 ◽  
Author(s):  
Merrill A. Wilson ◽  
Kurt Recknagle ◽  
Kriston Brooks
Keyword(s):  
Heat Transfer ◽  
Silicon Carbide ◽  
High Temperature ◽  
Heat Exchanger ◽  
Thermal Efficiency ◽  
Heat Exchangers ◽  
Ceramic Materials ◽  
Micro Channel ◽  
Micro Channels ◽  
Micro Turbine

Typically, ceramic micro-channel devices are used for high temperature heat exchangers, catalytic reactors, electronics cooling, and processing of corrosive streams where the thermomechanical benefits of ceramic materials are desired. These benefits include: high temperature mechanical and corrosion properties and tailorable material properties such as thermal expansion, electrical conductivity and thermal conductivity. In addition, by utilizing Laminated Object Manufacturing (LOM) methods, inexpensive ceramic materials can be layered, featured and laminated in the green state and co-sintered to form monolithic structures amenable to mass production. In cooperation with the DOE and Pacific Northwest National Labs, silicon carbide (SiC) based micro-channel recuperator concepts are being developed and tested. The performance benefits of a high temperature, micro-channel heat exchanger are realized from the improved thermal efficiency of the high temperature cycles and the improved effectiveness of micro-channels for heat transfer. In designing these structures, the heat and mass transfer within the micro-channels are being analyzed with heat transfer models, computational fluid dynamics models and validated with experimental results. As an example, a typical micro-turbine cycle was modified and modeled to incorporate this ceramic recuperator and it was found that the overall thermal efficiency of the micro-turbine could be improved from about 27% to over 40%. Process improvements require technical advantages and cost advantages. These LOM methodologies have been based on well-proven industry standard processes where labor, throughput and capital estimates have been tested. Following these cost models and validation at the prototype scale, cost estimates were obtained. For the micro-turbine example, cost estimates indicate that the high-temperature SiC recuperator would cost about $200 per kWe. The development of these heat exchangers is multi-faceted and this paper focuses on the design optimization of a layered micro-channel heat exchanger, its performance testing, and fabrication development through LOM methodologies.

Thermo-Mechanical Design of a High-Temperature Silicon Carbide Micro-Channel Heat Exchanger

2003 ◽  
Author(s):  
Merrill A. Wilson ◽  
Steven M. Quist
Keyword(s):  
Silicon Carbide ◽  
High Temperature ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Mechanical Design ◽  
Mechanical Degradation ◽  
Micro Channel ◽  
Power Cycles ◽  
Microchannel Heat Exchanger ◽  
Operating Environments

Efficiency and emissions of advanced gas turbine power cycles can be improved by incorporating high-temperature ceramic heat exchangers (see Figure 1). In cooperation with the DOE, preliminary development and testing of SiC based structures has been completed. This program has focused on four initial areas: thermo-mechanical degradation as a function of the chemical operating environments, design of a layered microchannel heat exchanger, thermo-mechanical testing and analysis of these structures, and fabrication development through rapid prototyping techniques.

The Impact of Base Metal on the Thermal-Hydraulic Performance of Metal Foam Heat Exchanger for Cooling and Dehumidification Applications

2017 ◽  
Author(s):  
Kashif Nawaz ◽  
Anthony M. Jacobi
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Exchanger ◽  
Base Metal ◽  
Heat Exchangers ◽  
Transfer Rate ◽  
Metal Foam ◽  
Operating Conditions ◽  
Copper Metal ◽  
The Impact

In the wake of utilization of novel materials in various thermal applications open cell metal foams have received attention due to their inherent properties such as large surface area to volume ratio and higher thermal conductivity. Additionally, complex tetradecahedron structure promotes mixing and makes them a good candidate for heat transfer applications. In this paper, a relative comparison has been made between the thermal-hydraulic performance of aluminum and copper metal foam heat exchangers with the same geometry under dry and wet operating conditions. Heat exchanger consisting of round tube with annular layer of metal foam have been considered. Experiments have been conducted using a closed-loop wind tunnel to measure the heat transfer performance and pressure drop. The impact of base metal (aluminum and copper) on the heat transfer rate has been evaluated at varying air flow rates and upstream relative humidity. It has been found that due to similar geometry (flow depth, face area, pore size) both aluminum and copper foam samples have comparable pressure drop under dry conditions. However, the pressure gradient was noticeably different for two samples under wet operating conditions. An obvious difference in heat transfer rate for aluminum and copper metal foam heat exchangers was observed under both dry and wet operating conditions. The findings have been explained in terms of the impact of the thermal conductivity of base metal and condensate retention.

scholarly journals CFD ANALYSIS OF HEAT EXCHANGER MODELS DESIGN USING ANSYS FLUENT

2020 ◽  
Author(s):  
Ram Kishan ◽  
Devendra Singh ◽  
Ajay Kumar Sharma
Keyword(s):  
Temperature Field ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Extreme Temperature ◽  
Cfd Analysis ◽  
Ansys Fluent ◽  
Tube Heat Exchanger ◽  
Programming Tool ◽  
Best Parameter ◽  
Is Design

The aim of the study is design tube and box heat exchanger with various pattern of tubes and examine the flow and temperature field at inlet and outlet point of tube and container using ANSYS programming tool. Three types of heat exchangers are planned in this examination with various structures of cylinders contains of 175 mm breadth and 1000 mm length shell measurement 175 mm. To expand the rate of heat exchange of heat exchanger advancement is done which tries to distinguish the best parameter combination of heat exchangers. The prefix parameter (tube width) is utilized as an info variable and the yield parameter is the most extreme temperature distinction of container and tube heat exchanger. Three types models are design on the basis tubes varieties of heat exchanger and CFX examination is completed in ANSYS 14.0.

scholarly journals Experimental Investigation and Comparison of Shell Tube and Plate Heat Exchanger used in Water Chillers

2021 ◽  
Vol 23 (1) ◽  
Author(s):  
Shamkuwar S.C ◽  
◽  
Nitin Chopra ◽  
Mihir Kulkarni ◽  
Nikhil Ahire ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Experimental Investigation ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Plate Heat Exchanger ◽  
Working Fluid ◽  
Plate Heat ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

The main objective of the paper is to compare the performance of Shell and tube heat exchanger (STHE) and Plate heat exchanger (PHE) used in chillers. The paper deals with experimental investigation and comparison, which is based on actual testing of STHE and PHE. Both heat exchangers were designed and tested for a heat load of 6000 kcal/hr. In both types of heat exchangers, the primary working fluid used is Refrigerant R22 and secondary working fluid used is water. Theoretical analysis shows that PHE has a 9.67 % less heat transfer area than STHE. Experimental results show that overall heat transfer coefficient (OHTC) for PHE is higher than STHE by 30.96%. The paper also includes a comparison of the heat transfer rate (Q) of the two heat exchangers experimentally.

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