Introducing Film Cooling Uniformity Coefficient (CUC)

2008 ◽  
Author(s):  
Khodayar Javadi ◽  
Aliyar Javadi
Keyword(s):  
Cross Sections ◽  
Film Cooling ◽  
Cross Flow ◽  
Well Performance ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Uniformity Coefficient ◽  
The Past ◽  
Single Jet ◽  
Hot Surface

A well performance film cooling implies for a high cooling effectives accompanied with a wide cooling coverage. During the past six decades, film cooling effectiveness has been well defined with a specific relation to quantify it. However, despite of numerous film cooling research, there is not an explicit method to quantify the uniformity of a coolant film spread over the hot surfaces. This work introduces a cooling uniformity coefficient (CUC) to evaluate how well a coolant film spreads over a surface being cooled. Four different cases are computationally studied. In the three cases, a single jet is injected into a hot cross flow with different jet exit shapes (i.e. square, spanwise rectangular, and streamwise rectangular). The fourth case is a novel combined triple jet (CTJ) introduced in our previous work. The cross sections of all the systems are equal to maintain the same coolant mass flow rate injection into the hot cross flow. The CUC’s of the different cases are compared with each other at two blowing ratios of 0.5 and 1.5. It is proposed that in addition to the film cooling effectiveness, the CUC is a necessary parameter to evaluate how well a coolant film is spread over a hot surface.

Large Eddy Simulations of Film-Cooling Flows With a Micro-Ramp Vortex Generator

2011 ◽  
Author(s):  
Aaron F. Shinn ◽  
S. Pratap Vanka
Keyword(s):  
Film Cooling ◽  
Cross Flow ◽  
Vortex Generator ◽  
Vortex Pair ◽  
Large Eddy Simulations ◽  
Wind Tunnel Experiments ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Flows ◽  
Large Eddy

Large Eddy Simulations were performed to study the effect of a micro-ramp on an inclined turbulent jet interacting with a cross-flow in a film-cooling configuration. The micro-ramp vortex generator is placed downstream of the film-cooling jet. Changes in vortex structure and film-cooling effectiveness are evaluated and the genesis of the counter-rotating vortex pair in the jet is discussed. Results are reported with the jet modeled using a plenum/pipe configuration. This configuration was designed based on previous wind tunnel experiments at NASA Glenn Research Center, and the present results are meant to supplement those experiments. It is found that the micro-ramp improves film-cooling effectiveness by generating near-wall counter-rotating vortices which help entrain coolant from the jet and transport it to the surface. The pair of vortices generated by the micro-ramp are of opposite sense to the vortex pair embedded in the jet.

Effects of Double Wall Cooling Configuration and Conditions on Performance of Full-Coverage Effusion Cooling

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Nathan Rogers ◽  
Zhong Ren ◽  
Warren Buzzard ◽  
Brian Sweeney ◽  
Nathan Tinker ◽  
...  
Keyword(s):  
Film Cooling ◽  
Cross Flow ◽  
Hole Array ◽  
Adiabatic Wall ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Full Coverage ◽  
Cooling Hole ◽  
Double Wall

Experimental results are presented for a double wall cooling arrangement which simulates a portion of a combustor liner of a gas turbine engine. The results are collected using a new experimental facility designed to test full-coverage film cooling and impingement cooling effectiveness using either cross flow, impingement, or a combination of both to supply the film cooling flow. The present experiment primarily deals with cross flow supplied full-coverage film cooling for a sparse film cooling hole array that has not been previously tested. Data are provided for turbulent film cooling, contraction ratio of 1, blowing ratios ranging from 2.7 to 7.5, coolant Reynolds numbers based on film cooling hole diameter of about 5000–20,000, and mainstream temperature step during transient tests of 14 °C. The film cooling hole array consists of a film cooling hole diameter of 6.4 mm with nondimensional streamwise (X/de) and spanwise (Y/de) film cooling hole spacing of 15 and 4, respectively. The film cooling holes are streamwise inclined at an angle of 25 deg with respect to the test plate surface and have adjacent streamwise rows staggered with respect to each other. Data illustrating the effects of blowing ratio on adiabatic film cooling effectiveness and heat transfer coefficient are presented. For the arrangement and conditions considered, heat transfer coefficients generally increase with streamwise development and increase with increasing blowing ratio. The adiabatic film cooling effectiveness is determined from measurements of adiabatic wall temperature, coolant stagnation temperature, and mainstream recovery temperature. The adiabatic wall temperature and the adiabatic film cooling effectiveness generally decrease and increase, respectively, with streamwise position, and generally decrease and increase, respectively, as blowing ratio becomes larger.

Enhancement in Film Cooling Effectiveness Using Delta Winglet Pair

2020 ◽  
pp. 1-37
Author(s):  
Nirmal Halder ◽  
Arun Saha ◽  
Pradipta Panigrahi
Keyword(s):  
Film Cooling ◽  
Cross Flow ◽  
Hole Diameter ◽  
Stagnation Region ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Longitudinal Vortices ◽  
Blowing Ratio ◽  
Turbulent Statistics ◽  
Delta Winglet

Abstract A simulation study is performed to inspect the influence of delta winglet pair for improving the film cooling effectiveness of gas turbine blade. Incompressible continuity, momentum, energy and two equations - SST model have been used for investigating the nature of flow field, temperature field and turbulent statistics. Reynolds number based on the jet velocity and film cooling hole diameter is 4232. The jet to cross-flow blowing ratio has been varied as 0.5, 1.0 and 1.5. The corresponding Reynolds numbers based on cross-flow velocity and film-hole diameter are equal to 6462, 4229 and 3231 respectively. It is observed that common flow down configuration augments the film cooling effectiveness which attributed to the development of secondary longitudinal vortices. Longitudinal vortices annihilate the counter rotating vortex structures present in the baseline flow. The generation of hairpin vortices and boost of shear layer vortices are modified due to the implementation of Delta winglet pair. The overall turbulence intensity and vorticity get reduced due to the presence of Delta winglet pair. A maximum of 97.46% and a minimum of 61.50% enhancement in film cooling effectiveness is observed at blowing ratio of 1.5 and 0.5 respectively.Wake region of film cooling jet is modified due to Delta winglet pair leading to formation of stagnation region and lower mixing resulting in higher film cooling effectiveness.

Improved Trench Film Cooling With Shaped Trench Outlets

2011 ◽  
Author(s):  
Habeeb Idowu Oguntade ◽  
Gordon E. Andrews ◽  
Alan Burns ◽  
Derek B. Ingham ◽  
Mohammed Pourkashanian
Keyword(s):  
Mass Flow ◽  
Film Cooling ◽  
Cross Flow ◽  
Trailing Edge ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Vertical Slot ◽  
Superior Surface ◽  
Cooling Air ◽  
Computational Predictions

This paper presents the influence of the shaped trailing edge of trench outlets on film cooling effectiveness and aerodynamics. A 90° outlet wall to a trench will give a vertical slot jet into the cross flow and it was considered that improvements in the cooling effectiveness would occur if the trailing edge of the trench outlet was bevelled or filleted. CFD approach was used for these investigations which started with the predictions of the conventional sharp edged trench outlet for two experimental geometries. The computational predictions for the conventional sharp edged trench outlet were shown to have good agreement with the experimental data for two experimental geometries. The shaped trailing edge of the trench outlet was predicted to improve the film cooling effectiveness. The bevelled and filleted trench outlets were predicted to further suppress vertical jet momentum and give a Coanda effect that allowed the cooling air to attach to the downstream wall surface with a better transverse spread of the coolant film. The new trench outlet geometries would allow a reduction in film cooling mass flow rate for the same cooling effectiveness. Also, it was predicted that reducing the coolant mass flow per hole and increasing the number of holes gave, for the same total coolant mass flow, a much superior surface averaged cooling effectiveness for the same cooled surface area.

Transonic Turbine Vane Endwall Film Cooling Using PSP Measurement Technique

2019 ◽  
Author(s):  
Chao-Cheng Shiau ◽  
Izzet Sahin ◽  
Izhar Ullah ◽  
Je-Chin Han ◽  
Alexander V. Mirzamoghadam ◽  
...  
Keyword(s):  
Shock Wave ◽  
Film Cooling ◽  
Density Ratio ◽  
Cross Flow ◽  
Flow Conditions ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Flow ◽  
Turbine Vane ◽  
Endwall Film Cooling

Abstract This work focuses on the parametric study of film cooling effectiveness on turbine vane endwall under various flow conditions. The experiments were performed in a five-vane annular sector cascade facility in a blowdown wind tunnel. The controlled exit isentropic Mach numbers were 0.7, 0.9, and 1.0, from high subsonic to transonic conditions. The freestream turbulence intensity is estimated to be 12%. Three coolant-to-mainstream mass flow ratios (MFR) in the range 0.75%, 1.0%, and 1.25% are studied. N2, CO2, and Argon/SF6 mixture were used to investigate the effects of density ratio (DR), ranging from 1.0, 1.5 to 2.0. There are 8 cylindrical holes on the endwall inside the passage. Pressure-sensitive paint (PSP) technique was used to capture the endwall pressure distribution for shock wave visualization and obtain the detailed film cooling effectiveness distributions. Both the high-fidelity effectiveness contour and the laterally (spanwise) averaged effectiveness were measured to quantify the parametric effect. This study will provide the gas turbine designer more insight on how the endwall film cooling effectiveness varies with different cooling flow conditions including shock wave through the endwall cross-flow passage.

Experimental Investigation of Film Cooling Performance on Blade Endwall with Diffusion Slot Holes and Stator-Rotor Purge Flow

2021 ◽  
pp. 1-28
Author(s):  
Zhi-Qiang Yu ◽  
Jianjun Liu ◽  
Chen Li ◽  
Baitao An ◽  
Guang-Yao Xu
Keyword(s):  
Film Cooling ◽  
Flow Direction ◽  
Cross Flow ◽  
Orientation Angle ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Pressure Surface ◽  
Blowing Ratio ◽  
Shaped Hole

Abstract This paper focuses on the influences of the discrete hole shape and layout on the blade endwall film cooling effectiveness. The diffusion slot hole was first applied to the blade endwall and compared with the fan-shaped hole. The effect of upstream purge slot injection on the film cooling performance of the discrete hole was also investigated. Experiments were performed in a linear cascade with a exit Reynolds number of 2.64×105. The film cooling effectiveness on the blade endwall were measured by the pressure sensitive paint technique. Results indicate that the diffusion slot hole significantly increases the film cooling effectiveness on the blade endwall compared to the fan-shaped hole, especially at high blowing ratio. The maximum relative increment of the cooling effectiveness is over 40%. The layout with the discrete holes arranged lining up with the tangent direction of the blade profile offset curves exhibits a comparable film cooling effectiveness with the layout with the discrete holes arranged according to the cross-flow direction. The film cooling effectiveness on the pressure surface corner is remarkably enhanced by deflecting the hole orientation angle towards the pressure surface. The combination of purge slot and diffusion slot holes supplies a full coverage film cooling for the entire blade endwall at coolant mass flow ratio of the purge slot of 1.5% and blowing ratio of 2.5. In addition, the slot injection leads to a non-negligible influence on the cooling performance of the discrete holes near the separation line.

Experimental Investigation of Film Cooling Performance on Blade Endwall With Diffusion Slot Holes and Stator-Rotor Purge Flow

2020 ◽  
Author(s):  
Zhiqiang Yu ◽  
Jianjun Liu ◽  
Chen Li ◽  
Baitao An ◽  
Guangyao Xu
Keyword(s):  
Film Cooling ◽  
Flow Direction ◽  
Cross Flow ◽  
Orientation Angle ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Pressure Surface ◽  
Offset Curves ◽  
Shaped Hole

Abstract This paper focuses on the influences of the discrete hole shape and layout on the blade endwall film cooling effectiveness. The effect of upstream purge slot injection on the film cooling performance of the discrete hole was also investigated. The diffusion slot hole was first applied to the blade endwall. As a comparison, the cooling performance of the fan-shaped hole was also measured. Totally, six discrete-hole cooling configurations (2 hole shapes × 3 layouts) were investigated. Experiments were performed in a seven-blade linear cascade with the exit Reynolds number of 2.64 × 105. The average blowing ratios (BR) of the discrete holes changed from 0.5 to 2.5, and the coolant mass flow ratio of the purge slot (MFR) was fixed at MFR = 1.5%. The distributions of the cooling effectiveness on the blade endwall were measured by the pressure sensitive paint technique. Results indicate that the diffusion slot hole significantly increases the film cooling effectiveness on the blade endwall compared to the fan-shaped hole, especially at high blowing ratio. The maximum relative increment of the cooling effectiveness is over 40%. The layout with the discrete holes arranged lining up with the tangent direction of the blade profile offset curves exhibits a comparable film cooling effectiveness with the layout with the discrete holes arranged according to the cross-flow direction. The film cooling effectiveness on the pressure surface corner is remarkably enhanced by deflecting the hole orientation angle towards the pressure surface. The combination of purge slot and diffusion slot holes supplies a full coverage film cooling for the entire blade endwall at MFR = 1.5% and BR = 2.5. In addition, the slot injection leads to a non-negligible influence on the cooling performance of the discrete holes near the separation line.

Investigations on the Influence of Rib Orientation Angle on Film Cooling Performance of Cylindrical Holes

2017 ◽  
Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Hui-ren Zhu ◽  
Jian-xia Luo ◽  
Ying-ni Zhai
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Discharge Coefficient ◽  
Cross Flow ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Flow Channels ◽  
Cylindrical Holes

This paper presents an experimental and numerical investigation on the film cooling with different coolant feeding channel structures. Two ribbed cross-flow channels with rib-orientation of 135° and 45° respectively and the plenum coolant channel have been studied and compared to find out the effect of rib orientation on the film cooling performances of cylindrical holes. The film cooling effectiveness and heat transfer coefficient were measured by the transient heat transfer measurement technique with narrow-band thermochromic liquid crystal. Numerical simulations with realizable k-ε turbulence model were also performed to analyze the flow mechanism. The results show that the coolant channel structure has a notable effect on the flow structure of film jet which is the most significant mechanism affecting the film cooling performance. Generally, film cooling cases fed with ribbed cross-flow channels have asymmetric counter-rotating vortex structures and related asymmetric temperature distributions, which make the film cooling effectiveness and the heat transfer coefficient distributions asymmetric to the hole centerline. The discharge coefficient of the 45° rib case is the lowest among the three cases under all the blowing ratios. And the plenum case has higher discharge coefficient than the 135° rib case under low blowing ratio. With the increase of blowing ratio, the discharge coefficient of the 135° rib case gets larger than the plenum case gradually, because the vortex in the upper half region of the coolant channel rotates in the same direction with the film hole inclination direction and makes the jet easy to flow into the film hole in the 135° rib case.

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