Detailed Investigation on Rib Turbulated Flow Inside a Rectangular Duct

Author(s):  
Md. Shaukat Ali ◽  
A. Tariq ◽  
B. K. Gandhi

Rib turbulators are the most intensively studied passive technique, which promotes near wall turbulence in the internal cooling passages of heat transfer devices. However, there exists the tradeoff between the pressure penalty and heat transfer enhancement. For suggesting a correct rib configuration for particular application, it is necessary to understand the flow mechanism behind rib tabulators. For this purpose an experimental setup has been designed to investigate the detailed flow field and corresponding effect on heat transfer characteristics using Particle Image Velocimetry and Liquid Crystal Thermography respectively. In the literature the detailed flow field investigation as well as the thermal characterizations behind the rib other than rectangular/square cross sectional shape is found to be limited. The present work is an experimental investigation inside a rectangular duct for flow behind the trapezoidal type of rib with changing angle at different Reynolds numbers. The emphasis is towards assessing the potential impact of varying chamfering angle over the flow structures and its subsequent effect on heat transfer enhancement as well as in obviating the hot spots in the vicinity behind the chamfered rib turbulators.

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Andrew F. Chen ◽  
Hao-Wei Wu ◽  
Nian Wang ◽  
Je-Chin Han

Experimental investigation on rotation and turning vane effects on heat transfer was performed in a two-pass rectangular internal cooling channel. The channel has an aspect ratio of AR = 2:1 and a 180 deg tip-turn, which is a scaled up model of a typical internal cooling passage of gas turbine airfoils. The leading surface (LS) and trailing surface (TS) are roughened with 45 deg angled parallel ribs (staggered P/e = 8, e/Dh = 0.1). Tests were performed in a pressurized vessel (570 kPa) where higher rotation numbers (Ro) can be achieved with a maximum Ro = 0.42. Five Reynolds numbers (Re) were examined (Re = 10,000–40,000). At each Reynolds number, five rotational speeds (Ω = 0–400 rpm) were considered. Results showed that rotation effects are stronger in the tip regions as compared to other surfaces. Heat transfer enhancement up to four times was observed on the tip wall at the highest rotation number. However, heat transfer enhancement is reduced to about 1.5 times with the presence of a tip turning vane at the highest rotation number. Generally, the tip turning vane reduces the effects of rotation, especially in the turn portion.


Author(s):  
A. P. Le ◽  
J. S. Kapat

In the quest for enhancing heat-transfer for the internal cooling channels of advanced turbo-machines, many schemes have been used and developed over the years. One such scheme is the use of rib turbulators. There have been fundamental studies in the past to understand the heat transfer enhancement phenomena caused by flow separation due to the presence of ribs. Typical ribs investigated in laboratory type experiments are square in nature i.e. the height, e, of the rib and the width, w, is the same. Although the literature deals with the effects of various rib shapes, little is known about the effect of having e/w not equal to unity. In this paper we investigate the degree of heat transfer enhancement caused by ribs with e/w not equal to unity. Experiments are carried out in a straight duct with ribs oriented normal to the main flow. The P/e ratio, P being the pitch of the ribs, is kept at a constant value of 10 while the ratio w/P is varied systematically from 0.1 to 0.5. Results are reported for Reynolds numbers ranging from 20,000 to 40,000. The aspect ratio of the channel is varied from 1:4 to 1:8 (Height : Width) and their effect is also shown. For all the cases investigated, pressure drop penalty is also presented.


Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Mary Anne Alvin

This paper described a detailed experimental study to explore an internal cooling passage that mimic a “zig-zag” pattern. There are four passages connected by 110° turning angle in a periodic fashion, hence the name. Experiments are performed in a scaled-up test channel with a cross-section of 63.5mm by 25.4mm, corresponding to the aspect ratio of 2.5:1. Compared to the conventional straight internal cooling passages, the zig-zag channel with several turns will generate additional secondary vortices while providing longer flow path that allows coolant to remove much more heat load prior to discharge into the hot mainstream. Surface features, (1) dimples, and (2) protrusions are added to the zig-zag channel to further enhance the heat transfer, while contributed to larger wetted area. The experiment utilizes the well-established transient liquid crystal technique to determine the local heat transfer coefficient distribution of the entire zig-zag channel. Protrusions exhibit higher heat transfer enhancement than that of dimples. However, both designs proved to be inferior compared to the rib-turbulators. Pressure loss in these test channels is approximately twofold higher than that of straight smooth test channel due to the presence of turns; but the pressure loss is lower than the zig-zag channel with rib-turbulators. The result revealed that one advantage of having either protrusions or dimples as these surface elements will resulted in gradual and more uniform increment of heat transfer throughout the entire channel compared to previous test cases.


Energies ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4826
Author(s):  
Wei-Jie Su ◽  
Yao-Hsien Liu

Convective heat transfer enhancement using rib turbulators is effective for turbine blade internal cooling. Detailed heat transfer measurement of X-shaped ribs in a trapezoidal cooling channel was experimentally conducted using infrared thermography. The novel X-shaped ribs were designed by combining two V-shaped ribs, and more secondary flows generated by the X rib delivered higher heat transfer enhancement. The Reynolds numbers in this study were 10,000, 20,000, and 30,000. These ribs were installed on two opposite walls of a trapezoidal channel in a staggered arrangement. The rib pitch-to-height ratios were 10 and 20, and the rib height-to-hydraulic diameter ratio was 0.128. Results indicated that higher heat transfer distribution was observed in the vicinity of the shorter base in the trapezoidal channel. The full X-shaped ribs and the V-shaped ribs demonstrated the highest Nusselt number ratios among all the cases. Although full X-shaped ribs contributed to higher heat transfer improvement due to intensified secondary flows, they also caused significant pressure loss. Therefore, the cutback X-shaped ribs were proposed by removing a segment in the rib at either upstream or downstream region. Consequently, the upstream cutback X-shaped rib and the V-shaped rib produced the highest thermal performance in this trapezoidal channel.


Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 105
Author(s):  
Tomasz Kura ◽  
Jan Wajs ◽  
Elzbieta Fornalik-Wajs ◽  
Sasa Kenjeres ◽  
Sebastian Gurgul

One of the methods of heat transfer enhancement is utilization of the turbulent impinging jets, which were recently applied, for example, in the heat exchangers. Their positive impact on the heat transfer performance was proven, but many questions related to the origin of this impact are still unanswered. In general, the wall-jet interaction and the near-wall turbulence are supposed to be its main reason, but their accurate numerical analysis is still very challenging. The authors’ aim was to construct the numerical model which can represent the real phenomena with good or very good accuracy. Starting with an analysis of single jet and obtaining the agreement with experimental data, it will be possible to extend the model towards the whole minijets heat exchanger. The OpenFOAM software, Bracknell, UK was used for that purpose, with our own implementation of the ζ-f turbulence model. The most difficult area to model is the stagnation region, where the thermal effects are the most intensive and, at the same time, strongly affected by the conditions in the pipe/nozzle/orifice of various size (conventional, mini, micro), from which the jet is injected. In the following article, summary of authors’ findings, regarding significance of the velocity profile and turbulence intensity at the jet place of discharge are presented. In addition, qualitative analysis of the heat transfer enhancement is included, in relation to the inlet conditions. In the stagnation point, Nusselt number differences reached the 10%, while, in general, its discrepancy in relation to inlet conditions was up to 23%.


Author(s):  
I-Lun Chen ◽  
Izzet Sahin ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
Robert Krewinkel

Abstract The thermal performance of two V-type rib configurations is measured in a rotating, two-pass cooling channel. Modeling modern, high pressure, turbine blades, the cross-section of the cooling channel varies from the first pass to the second pass. The coolant travels radially outward in the rectangular first pass with an aspect ratio of 4:1. Near the tip region, the coolant turns 180°, and travels radially inward in a 2:1 rectangular channel. The serpentine passage is positioned such that both the first and second passes are oriented 90° to the direction of rotation. The leading and trailing surfaces of both the first and second pass of the channel are roughened with V-type rib turbulators. The thermal performance of two V-type configurations is measured in this two-pass channel. The first V-shaped configuration is similar to a traditional V-shaped turbulator with a narrow gap at the apex of the V. The configuration is modified by off-setting one leg of the V to create a staggered discrete, V-shaped configuration. The ribs are oriented 45° relative to the streamwise coolant direction. In both passes, the rib spacing is P/e = 10 and the rib height – to – channel height is e/H = 0.16. The heat transfer enhancement and frictional losses are measured for both rib configurations with varying Reynolds and rotation numbers. The Reynolds number varies from 10,000 to 45,000 in the AR = 4:1 first pass; this corresponds to 16,000 to 73,500 in the AR = 2:1 second pass. Considering the effect of rotation, the rotational speed of the channel varies from 0–400 rpm with maximum rotation numbers of 0.39 and 0.16 in the first and second passes, respectively. The heat transfer enhancement on both the leading and trailing surfaces of the first pass of the 45° V-shaped channel is slightly reduced with rotation. In the second pass, the heat transfer increases on the leading surface while it decreases on the trailing surface. The 45° staggered, discrete V-shaped ribs provide increased heat transfer and thermal performance compared to the traditional V-shaped and standard, 45° angled rib turbulators.


2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Tapish Agarwal ◽  
Maximilian Stratmann ◽  
Simon Julius ◽  
Beni Cukurel

Abstract The requirements of improved heat transfer performance on turbine surfaces and internal cooling passages drive the research into exploring new methods for efficiency enhancements. The addition of ribbed structures inside the cooling ducts has proven to be most practical, which increases heat transfer from surfaces to fluid flow at the cost of some pressure loss. Many active and passive methods have been proposed for enhancing the heat transfer, where acoustic excitation has been recently shown to be an effective option. Moreover, the existing pressure fluctuations due to rotor–stator interactions can also be utilized as a source of excitation. However, the sensitivity of the phenomenon to various flow and geometric parameters has not been fully characterized. The present study investigates various aspects of convective heat transfer enhancement and turbulent flow modulation caused by acoustic forcing on separating and reattaching flow over isolated rib obstacles. A parametric study is conducted; rib obstacles of various sizes and shapes (including rectangular, squared, triangular, and semi-cylindrical) are installed in a low-speed, fully turbulent wind tunnel, and measurements are taken at different velocities and excitation frequencies. Static pressure and spatially resolved surface temperature measurements are performed to quantify the ramifications of acoustic excitation on the wetted wall. Within the favorable Strouhal number range of 0.1–0.25, an optimum value of 0.16 is observed. It is shown that triangular ribs are more prone to acoustic heat transfer enhancement than rectangular or cylindrical perturbations. A linear correlation between static pressure recovery rate and acoustic heat transfer enhancement is observed, which is invariant to change in size/shape of the rib as well as flow and excitation parameters.


2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.


Sign in / Sign up

Export Citation Format

Share Document