Solving Military Vehicle Transient Heat Load Issues Using Phase Change Materials

2015 ◽  
Author(s):  
Johnathon P. Putrus ◽  
Stanley T. Jones ◽  
Badih A. Jawad ◽  
Giscard Kfoury ◽  
Selin Arslan ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Energy Storage ◽  
Phase Change ◽  
Phase Change Materials ◽  
Cooling System ◽  
Heat Transfer Model ◽  
Heat Of Fusion ◽  
Transfer Model ◽  
Fluid Temperature ◽  
Tractive Effort

Thermal management systems (TMS) of armored ground vehicle designs are often incapable of sustained heat rejection during high tractive effort conditions and ambient conditions. Latent heat energy storage systems that utilize Phase Change Materials (PCMs) present an effective way of storing thermal energy and offer key advantages such as high-energy storage density, high heat of fusion values, and greater stability in temperature control. Military vehicles frequently undergo high-transient thermal loads and often do not provide adequate cooling for powertrain subsystems. This work outlines an approach to temporarily store excess heat generated by the transmission during high tractive effort situations through the use of a passive PCM retrofit thereby extending the operating time, reducing temperature transients, and limiting overheating. A numerical heat transfer model has been developed based on a conceptual vehicle transmission TMS. The model predicts the transmission fluid temperature response with and without a PCM retrofit. The developed model captures the physics of the phase change processes to predict the transient heat absorption and rejection processes. It will be used to evaluate the effectiveness of proposed candidate implementations and provide input for TMS evaluations. Parametric studies of the heat transfer model have been conducted to establish desirable structural morphologies and PCM thermophysical properties. Key parameters include surface structural characteristics, conduction enhancing material, surface area, and PCM properties such as melt temperature, heat of fusion, and thermal conductivity. To demonstrate proof-of-concept, a passive PCM enclosure has been designed to be integrated between a transmission bell housing and torque converter. This PCM-augmented module will temporarily strategically absorb and release heat from the system at a controlled rate. This allows surging fluid temperatures to be clamped below the maximum effective fluid temperature rating thereby increasing component life, reliability, and performance. This work outlines cooling system boundary conditions, mobility/thermal loads, model details, enclosure design characteristics, potential PCM candidates, design considerations, performance data, cooling system impacts, conclusions, and potential future work.

scholarly journals A novel empirical heat transfer model for a solar thermal storage process using phase change materials

Energy ◽  
2019 ◽  
Vol 168 ◽  
pp. 222-234 ◽  
Author(s):  
Yu Bie ◽  
Ming Li ◽  
Fei Chen ◽  
Grzegorz Królczyk ◽  
Lin Yang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Phase Change ◽  
Phase Change Materials ◽  
Thermal Storage ◽  
Heat Transfer Model ◽  
Solar Thermal ◽  
Transfer Model ◽  
Storage Process

Solid/Liquid Phase Change Heat Transfer in Latent Heat Thermal Energy Storage

2009 ◽  
Author(s):  
D. Zhou ◽  
C. Y. Zhao
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Energy Storage ◽  
Phase Change ◽  
Calcium Chloride ◽  
Thermal Energy ◽  
Thermal Energy Storage ◽  
Phase Change Materials ◽  
Metal Foams ◽  
Chloride Hexahydrate

Phase change materials (PCMs) have been widely used for thermal energy storage systems due to their capability of storing and releasing large amounts of energy with a small volume and a moderate temperature variation. Most PCMs suffer the common problem of low thermal conductivity, being around 0.2 and 0.5 for paraffin and inorganic salts, respectively, which prolongs the charging and discharging period. In an attempt to improve the thermal conductivity of phase change materials, the graphite or metallic matrix is often embedded within PCMs to enhance the heat transfer. This paper presents an experimental study on heat transfer characteristics of PCMs embedded with open-celled metal foams. In this study both paraffin wax and calcium chloride hexahydrate are employed as the heat storage media. The transient heat transfer behavior is measured. Compared to the results of pure PCMs samples, the investigation shows that the additions of metal foams can double the overall heat transfer rate during the melting process. The results of calcium chloride hexahydrate are also compared with those of paraffin wax.

Latent Heat Storage: Container Geometry, Enhancement Techniques, and Applications—A Review

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
S. Arunachalam
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Energy Storage ◽  
Phase Change ◽  
Latent Heat ◽  
Thermal Energy ◽  
Heat Exchangers ◽  
Phase Change Materials ◽  
Heat Storage ◽  
Low Thermal Conductivity

Energy storage helps in waste management, environmental protection, saving of fossil fuels, cost effectiveness, and sustainable growth. Phase change material (PCM) is a substance which undergoes simultaneous melting and solidification at certain temperature and pressure and can thereby absorb and release thermal energy. Phase change materials are also called thermal batteries which have the ability to store large amount of heat at fixed temperature. Effective integration of the latent heat thermal energy storage system with solar thermal collectors depends on heat storage materials and heat exchangers. The practical limitation of the latent heat thermal energy system for successful implementation in various applications is mainly from its low thermal conductivity. Low thermal conductivity leads to low heat transfer coefficient, and thereby, the phase change process is prolonged which signifies the requirement of heat transfer enhancement techniques. Typically, for salt hydrates and organic PCMs, the thermal conductivity range varies between 0.4–0.7 W/m K and 0.15–0.3 W/m K which increases the thermal resistance within phase change materials during operation, seriously affecting efficiency and thermal response. This paper reviews the different geometry of commercial heat exchangers that can be used to address the problem of low thermal conductivity, like use of fins, additives with high thermal conductivity materials like metal strips, microencapsulated PCM, composite PCM, porous metals, porous metal foam matrix, carbon nanofibers and nanotubes, etc. Finally, different solar thermal applications and potential PCMs for low-temperature thermal energy storage were also discussed.

Metallurgical Secondary Cooling of Continuous Casting Based on Neural Network Adaptive System Design of Water Distribution

2014 ◽  
Vol 926-930 ◽  
pp. 802-805
Author(s):  
Jun Li Jia ◽  
Jin Hong Zhang ◽  
Guo Zhen Wang
Keyword(s):  
Heat Transfer ◽  
Continuous Casting ◽  
Water Distribution ◽  
Cooling System ◽  
Control Level ◽  
Cooling Water ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Secondary Cooling ◽  
Water Control

Efficient secondary cooling water control level slab continuous casting process and quality are closely related. Casting solidification heat transfer model is the basis of process control and optimization, heat transfer model based on determining the secondary cooling system is the most widely used method for casting production process can be simulated. However, when considering the many factors affecting the production and input conditions change significantly, real-time and strain of this method is not guaranteed. Therefore, the artificial intelligence optimization algorithms such as genetic algorithms, neural networks, fuzzy controllers, introducing continuous casting secondary cooling water distribution and dynamics of optimal control methods, the rational allocation of caster secondary cooling water and dynamic control is important.

scholarly journals Nonuniform Heat Transfer Model and Performance of Molten Salt Cavity Receiver

Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 1001
Author(s):  
Jianfeng Lu ◽  
Yarong Wang ◽  
Jing Ding
Keyword(s):  
Heat Transfer ◽  
Molten Salt ◽  
Thermal Efficiency ◽  
Radiation Flux ◽  
Incident Radiation ◽  
Heat Transfer Model ◽  
Experimental Result ◽  
Transfer Model ◽  
Fluid Temperature ◽  
Primary Role

The temperature distribution and thermal efficiency of a molten salt cavity receiver are investigated by a nonuniform heat transfer model based on thermal resistance analysis. For the cavity receiver MSEE in Sandia National Laboratories, thermal efficiency in this experiment is about 87.5%, and the calculation value of 86.93–87.79% by a present nonuniform model fits very well with the experimental result. Different from the uniform heat transfer model, the receiver surface temperature in the nonuniform heat transfer model is remarkably higher than the backwall temperature. The incident radiation flux plays a primary role in thermal performance of cavity receiver, and thermal efficiency approaches to maximum under optimal incident radiation flux. In order to increase thermal efficiency, various methods are proposed and studied, including heat convection enhancement by an increase of flow velocity or the decrease of the tube diameter and number of tubes in the panel, and heat loss decline by a decrease of view factor, surface emissivity and insulation conductivity. According to calculation results by different modes of the nonuniform heat transfer model, the thermal efficiency of the cavity receiver is reduced by nonuniform heat transfer caused by variable fluid temperature or variable circumferential temperature, so thermal efficiency calculated by variable fluid temperature and variable circumferential temperature is lower than that calculated by average fluid temperature and bilateral uniform circumferential temperature for 0.86%.

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