Modeling of Transport During Droplet Deposition and Spreading on Smooth and Microstructured Superhydrophilic Surfaces

Author(s):  
Jordan P. Mizerak ◽  
Van P. Carey

The dynamic behavior of impinging water droplets is studied in the context of varying surface morphologies on smooth and microstructured superhydrophilic surfaces. The goal of this study is to evaluate the capability of contact angle wall adhesion models to accurately produce spreading phenomena seen on a variety of surface types. We analyze macroscale droplet behavior, specifically spreading extent and impinging regime, in situations of varying microscale wetting character and surface morphology. Axisymmetric, volume of fluid (VOF) simulations with static contact angle wall adhesion are conducted in ANSYS Fluent. Simulations are performed on water for low Weber numbers (We<20) on surfaces with features of length scale 5–10μm. Advanced microstructured surfaces consisting of unique wetting characteristics and lengths on each face are also tested. Results show that while the contact angle wall adhesion model shows fair agreement for conventional surfaces, the model underestimates spreading by over 60% for surfaces exhibiting estimated contact angles below approximately 0.5°. Microstructured surfaces adapt the wetting behavior of smooth surfaces with higher effective contact angles based on contact line pinning on morphology features. The propensity of the model to produce Wenzel and Cassie-Baxter states is linked to the spreading radius, introducing an interdependency of microscale wetting and macroscale spreading behavior. Conclusions describing the impact of results on evaporative cooling are also discussed.

Biomimetics ◽  
2021 ◽  
Vol 6 (2) ◽  
pp. 38
Author(s):  
Quentin Legrand ◽  
Stephane Benayoun ◽  
Stephane Valette

This investigation of morphology-wetting links was performed using a biomimetic approach. Three natural leaves’ surfaces were studied: two bamboo varieties and Ginkgo Biloba. Multiscale surface topographies were analyzed by SEM observations, FFT, and Gaussian filtering. A PDMS replicating protocol of natural surfaces was proposed in order to study the purely morphological contribution to wetting. High static contact angles, close to 135∘, were measured on PDMS replicated surfaces. Compared to flat PDMS, the increase in static contact angle due to purely morphological contribution was around 20∘. Such an increase in contact angle was obtained despite loss of the nanometric scale during the replication process. Moreover, a significant decrease of the hysteresis contact angle was measured on PDMS replicas. The value of the contact angle hysteresis moved from 40∘ for flat PDMS to less than 10∘ for textured replicated surfaces. The wetting behavior of multiscale textured surfaces was then studied in the frame of the Wenzel and Cassie–Baxter models. Whereas the classical laws made it possible to describe the wetting behavior of the ginkgo biloba replications, a hierarchical model was developed to depict the wetting behavior of both bamboo species.


1998 ◽  
Vol 518 ◽  
Author(s):  
Sang-Ho Lee ◽  
Myong-Jong Kwon ◽  
Jin-Goo Park ◽  
Yong-Kweon Kim ◽  
Hyung-Jae Shin

AbstractHighly hydrophobic fluorocarbon films were prepared by the vapor phase (VP) deposition method in a vacuum chamber using both liquid (3M's FC40, FC722) and solid sources (perfluorodecanoic acid (CF3(CF2)8COOH), perfluorododecane (C12F26)) on Al, Si and oxide coated wafers. The highest static contact angles of water were measured on films deposited on aluminum substrate. But relatively lower contact angles were obtained on the films on Si and oxide wafers. The advancing and receding contact angle analysis using a captive drop method showed a large contact angle hysteresis (ΔH) on the VP deposited fluorocarbon films. AFM study showed poor film coverage on the surface with large hysteresis. FTIR-ATR analysis positively revealed the stretching band of CF2 groups on the VP deposited substrates. The thermal stability of films was measured at 150°C in air and nitrogen atmospheres as a function of time. The rapid decrease of contact angles was observed on VP deposited FC and PFDA films in air. However, no decrease of contact angle on them was observed in N2.


Fluids ◽  
2021 ◽  
Vol 6 (11) ◽  
pp. 405
Author(s):  
Nicola Suzzi ◽  
Giulio Croce

The bifurcation analysis of a film falling down an hybrid surface is conducted via the numerical solution of the governing lubrication equation. Instability phenomena, that lead to film breakage and growth of fingers, are induced by multiple contamination spots. Contact angles up to 75∘ are investigated due to the full implementation of the free surface curvature, which replaces the small slope approximation, accurate for film slope lower than 30∘. The dynamic contact angle is first verified with the Hoffman–Voinov–Tanner law in case of a stable film down an inclined plate with uniform surface wettability. Then, contamination spots, characterized by an increased value of the static contact angle, are considered in order to induce film instability and several parametric computations are run, with different film patterns observed. The effects of the flow characteristics and of the hybrid pattern geometry are investigated and the corresponding bifurcation diagram with the number of observed rivulets is built. The long term evolution of induced film instabilities shows a complex behavior: different flow regimes can be observed at the same flow characteristics under slightly different hybrid configurations. This suggest the possibility of controlling the rivulet/film transition via a proper design of the surfaces, thus opening the way for relevant practical application.


Author(s):  
Eiji Ishii ◽  
Taisuke Sugii

Predicting the spreading behavior of droplets on a wall is important for designing micro/nano devices used for reagent dispensation in micro-electro-mechanical systems, printing processes of ink-jet printers, and condensation of droplets on a wall during spray forming in atomizers. Particle methods are useful for simulating the behavior of many droplets generated by micro/nano devices in practical computational time; the motion of each droplet is simulated using a group of particles, and no particles are assigned in the gas region if interactions between the droplets and gas are weak. Furthermore, liquid-gas interfaces obtained from the particle method remain sharp by using the Lagrangian description. However, conventional surface tension models used in the particle methods are used for predicting the static contact angle at a three-phase interface, not for predicting the dynamic contact angle. The dynamic contact angle defines the shape of a spreading droplet on a wall. We previously developed a surface tension model using inter-particle force in the particle method; the static contact angle of droplets on the wall was verified at various contact angles, and the heights of droplets agreed well with those obtained theoretically. In this study, we applied our surface tension model to the simulation of a spreading droplet on a wall. The simulated dynamic contact angles for some Weber numbers were compared with those measured by Šikalo et al, and they agreed well. Our surface tension model was useful for simulating droplet motion under static and dynamic conditions.


1988 ◽  
Vol 66 (12) ◽  
pp. 2599-2602 ◽  
Author(s):  
Richard L. Boyce ◽  
Graeme P. Berlyn

We describe a novel technique for measuring static contact angles on foliar surfaces that uses a micromanipulator and a 35-mm camera equipped with a microlens, autobellows, focusing rail, and tripod. After placing droplets on foliage, the contact angle is photographed. Negatives are mounted as slides, and the contact angle is measured from the projected image. We suggest that this method has a number of advantages over those previously used.


Materials ◽  
2005 ◽  
Author(s):  
Levent Aktas ◽  
Youssef K. Hamidi ◽  
M. Cengiz Altan

Spreading behavior and advancing contact angle of a low viscosity epoxy resin on three commercially available nanoclays — Cloisite® Na+, Cloisite® 15A and Cloisite® 25A — at 52°C is investigated. In addition, effect of temperature on spreading dynamics of epoxy on Cloisite® Na+ is analyzed at 33, 52 and 77°C. For wetting experiments, nanoclay powder is compressed into 12.7mm diameter disk shaped compacts under 20MPa pressure. The surface topologies of the compacts are analyzed by scanning electron microscopy (SEM), where as energy dispersive x-ray analysis (EDXA) is utilized to quantify the chemical composition of the surface. An epoxy drop is placed on each of the compacts and spreading is monitored via a CCD camera equipped with a high magnification lens. Temporal evolution of the advancing contact angle as well as drop penetration into the nanoclay compact is determined using the drop profiles extracted from the sessile drop images. Spreading of epoxy on Cloisite® Na+ is observed to be 12-fold faster at 77°C compared to 33°C. Analogous to its spreading speed, rate of penetration of resin into the nanoclay compact increased 20-fold in the same temperature range. Behavior of different nanoclay types are assessed by repeating the wetting experiments on Cloisite® 15A and Cloisite® 25A compacts. Unlike Cloisite® Na+, which did not have a finite static contact angle, Cloisite® 15A and Cloisite® 25A yielded static contact angles of 59.2°and 40.1°, respectively. These differences are attributed to different surface energies as a result of different chemical compositions of the surfaces and dissimilar surface topologies.


Author(s):  
Ana V. Pesse ◽  
Gopinath R. Warrier ◽  
Vijay K. Dhir

Earlier studies have shown that for cavities present on any heater surface to become active nucleation sites during boiling, they should entrap gas. The liquid penetrates the cavity due to the capillary and surface forces, but the exact physical mechanisms have not been fully quantified. The physical mechanisms of the gas entrapment process in closed-end microchannels, representing nucleation sites, are investigated in this study. Aside from the fluid properties, the width, length and depth of the cavities, as well as the static contact angle of the test liquid with the solid are considered as main parameters that influence the gas entrapment process. Test pieces consisted of micromachined silicon dices with glass bonded on top. Widths of 50, 30, 15 and 5μm were chosen based on size distribution probability. The mouth angle was 90° in all cases. Test pieces were held horizontally under a microscope equipped with a CCD camera. A drop of liquid was placed at the entrance of the microchannel and capillary and surface forces drive the liquid into the microchannel. Experiments show two main filling behaviors: (1) A uniform meniscus forms at the entrance and moves inwards, (2) Two menisci: one at the entrance and the other at the closed end of the microchannel. In some cases droplet formation at the walls was observed. A single meniscus typically forms for higher contact angles, while two menisci form for lower contact angles. In all cases, after a sufficient time interval (hours to days) the microchannel was completely flooded. In general, for a given depth, wider microchannels take longer to fill. Surface cleanliness and fabrication process also play a role in modifying the contact angle and hence the time taken to fill the microchannel. A comparison of the interface advancement in the microchannel with a simple mass diffusion model shows reasonable agreement.


Author(s):  
Metin Muradoglu ◽  
Savas Tasoglu

Impact and spreading of a viscous micro droplet on dry solid surfaces are studied computationally using a finite-difference/front-tracking method. The problem is motivated by single cell epitaxy developed for printing biological cells on a solid substrate using ink-jet printer technology. In this study, we consider impact and spreading of a simple droplet on a partially wetting substrate as a first step in developing a complete compound droplet model for the single cell epitaxi. The numerical method is general and can treat non-wetting, partially wetting and fully wetting cases but the focus here is placed on partially wetting substrates. The contact angle is specified dynamically using the empirical correlation given by Kistler (1993). In addition, a precursive film model is also used especially for the highly wettable cases, i.e., the static contact angle is smaller than 30° due to numerical difficulty of resolving thin liquid later penetrating into surrounding gas near the solid surface. The numerical method is first applied to simple droplet spreading and the results are compared with experimental data of Sikalo et al. (2005). Then the effects of governing non-dimensional numbers on the spreading rate, apparent contact angle and deformation of the droplet are investigated. Finally a few preliminary results are presented for the impact and spreading of a compound microdroplet on a partially wetting surface.


Author(s):  
Mohammad Amin Sarshar ◽  
Christopher Swarctz ◽  
Scott Hunter ◽  
John Simpson ◽  
Chang-Hwan Choi

In this paper, the iceophobic properties of superhydrophobic surfaces are compared to those of uncoated aluminum and steel plate surfaces as investigated under dynamic flow conditions by using a closed loop low-temperature wind tunnel. Superhydrophobic surfaces were prepared at the Oak Ridge National Laboratory by coating aluminum and steel plates with nano-structured hydrophobic particles. The contact angle and contact angle hysteresis measured for these surfaces ranged from 165–170° and 1–8°, respectively. The superhydrophobic plates along with uncoated control ones were exposed to an air flow of 12 m/s and 20°F with micron-sized water droplets in the icing wind tunnel and the ice formation and accretion were probed by using high speed cameras for 90 seconds. Results show that the developed superhydrophobic coatings significantly delay the ice formation and accretion even with the impingement of accelerated super-cooled water droplets, but there is a time scale for this phenomenon which has a clear relation with contact angle hysteresis of the samples. Among the different superhydrophobic coating samples, the plate having the lowest contact angle hysteresis showed the most pronounced iceophobic effects, while the correlation between static contact angles and the iceophobic effects was not evident. The results suggest that the key parameter for designing iceophobic surfaces is to retain a low contact angle hysteresis, rather than to have only a low contact angle, which can result in more efficient anti-icing properties in dynamic flow conditions.


Author(s):  
Claire M. Kunkle ◽  
Van P. Carey

A static contact angle is most often used as a means of quantifying the wetting characteristics of the liquid phase in vaporization processes at a solid surface. This metric is often convenient to measure and intuitive in its interpretation, but when a surface is superhydrophilic, the resulting low contact angles are difficult to measure accurately from photographs of sessile droplet profiles or contact line regions. For droplets at ultra low contact angles, small changes of contact angle can produce very large changes in wetted surface area, which makes small uncertainties in contact angle result in large uncertainties in wetted area. For hydrophilic nanostructured surfaces, another disadvantage is that the relationship of the macroscopic (apparent) contact angle to the nanoscale interaction of the liquid and vapor contact line with the nanostructured surface is not always clear. In this study, a new wetting metric based on spreading characteristics of sessile droplets is proposed that can be easily measured for hydrophilic surfaces. This metric also has the advantage that it is a more direct and sensitive indicator of how a droplet spreads on the surface. The spread area directly impacts heat transfer interactions between the droplet and the surface, therefore affecting evaporation time. Consequently, a metric that more directly illustrates the spread area provides an indication of how the wetting will affect these mechanisms. Use of the proposed new metric is explored in the context of evaporation and boiling applications with superhydrophilic surfaces. Characteristics of this metric are also compared to static contact angle and other choices of wetting metrics suggested in earlier studies, such as dynamic advancing and receding contact angles, and spreading coefficients. The effects of nanoscale structure and/or roughness on the proposed wetting metric are analyzed in detail. A model is developed that predicts the dependence of the proposed wetting parameter on intrinsic material wettability for rough, nano-structured surfaces. The model results demonstrate that the proposed metric is a more sensitive indicator of macroscopic wetting behavior than apparent contact angle when the surface is superhydrophilic. This characteristic of the proposed new metric is shown to have advantages over other wetting metrics in the specific case of superhydrophilic nanostructured surfaces. Application of the proposed wetting metric is demonstrated for some example nanostructured surfaces. The results of our study indicate that this proposed new metric can be particularly useful for characterizing the effects of variable wetting on vaporization processes on highly wetted nanostructured surfaces.


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